Drive development of new/innovative manufacturing processes and the equipment modules to make them possible from proof of concept through to full scale production that enable improved battery performance and/or cost
Be an expert in technical manufacturing engineering discussions and define equipment development roadmap for Cell assembly processes – Metal forming/ Dispensing battery cell technology
Work with internal and external teams to develop innovative process, product and equipment design solutions to advance battery performance and cell manufacturing
Generate machine specifications, documentation, and manufacturing instructions
Develop and manage PFMEA, DFMEA risk assessments to prioritize process improvement projects and ensure adequate metrology and controls are in place
Plan and Execute DoEs to characterize boundary conditions and optimize your designs for manufacturability and quality
Analysis of product design and identification of potential risks to the process
Run CAE/CFD simulations to theoretically understand /De-risk new process/Equipment design changes
Build process documentation to accurately define the process to cross-functional teams (equipment, quality, production, etc.)
What You’ll Bring
Degree or equivalent experience in Mechanical Engineering, Mechatronics Engineering, Manufacturing Engineering or related field
5+ years relevant experience in interdisciplinary/integrated engineering, process development, manufacturing engineering, or 3+ years in Battery R&D and Manufacturing in a commercial lithium-ion environment
Highly skilled with SolidWorks, AutoCAD and other 2D/3D CAD software
Evidence of Deep understanding of engineering fundamentals and ability to apply them towards manufacturing process development
Demonstrated capabilities in manufacturing process development for new products and ability to transfer technologies from R&D into manufacturing is required
Understanding and knowledge of lithium-ion battery technology including material selection, fabrication, and synthesis; new battery cell design, assembly, testing, and failure mode analysis. Hands-on experience with lithium-ion battery cell product development is a strong plus
Experience with Metal forming/Stamping/ dispensing applications is preferred
Proven ability to successfully manage multiple projects and meet deliverable deadlines amidst changing requirements, deadlines, and priorities
Manufacturing process specification and evaluation experience