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Tesla Sr Process Engineer Energy Cell United States, Nevada, Sparks 33417008
13.08.2024
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What You’ll DoWhat You’ll Bring
- Lead crossfunctional teams in the development of Process Flows, Control Plan, GR&R,Work Instructions, Process capability, Rework Procedures, Calibration andQualification of tools, Quality Validation, Risk Assessments (PFMEA) & Newproduct introduction
- Collaborate withOriginal Equipment Manufacturers in the commissioning and start of productionof new automated manufacturing equipment. Collaborate withEHS in the identification, prevention, and mitigation of safety hazards,proposing and implementing engineering solutions
- Create andimplement mentorship programs for Jr Engineers, emphasizing product knowledgeand process initiation
- Develop expertise in manufacturingprocesses. Understand process capabilities through critical data analysisand in depth understanding of the product. Develop and modify linelayouts, including material flow, waste reduction, and ergonomics, utilizingLean Manufacturing best practices. Participate in the transition of aproduct from concept to pilot line production and into mass manufacturing, developing documentation andcreating reliable systems
- Analyze and optimize productionprocesses to ensure safety while maximizing Overall Equipment Effectiveness(OEE) in cost effective means while driving to achieve world-class qualitylevels. Champion continuous improvement projects (CIP) to maximize yield,capacity, and capability
- Leadengineering teams to execute complex projects while maintaining clearcommunication channels and detailed reporting to senior management
- Leadcross functional collaboration efforts in the identification, improvement, and mitigationof KPI indicator such as scrap and product cost
- Analyze data from various sources toidentify trends in build quality and efficiency. Develop robust and cleardata collection, visualization, and analysis tools. Enable data drivenoperational and financial decisions through predictive insights into tool andprocess performance, including integration of factory data systems and use ofsoftware such as MySQL, Python, R, JMP, Minitab, Tableau and Ignition
- Monitor and reduce process variationusing techniques such as Statistical Process Control (SPC) and MeasurementSystems Analysis (MSA). Monitor and audit manufacturing processes toensure product specifications and standards are achieved. Participate inthe development and maintenance of FMEAs and Control Plans. Analyze,develop, process, and implement Engineering Change Orders. Integrateand sustain MES (Manufacturing Execution Systems) for area of ownership toenhance traceability and manufacturing performance.
- Support24 by 7 production operations
- 6+ years working on processes withinhigh volume automation and/or electro-mechanical production systems. Bachelor's Degree in Engineering, or equivalent relevant experience
- Experience developing and improvingprocess. Have a demonstrated track record of Overall EquipmentEffectiveness improvement activities
- Good understanding of Bill ofMaterials, Manufacturing Execution System, Specification Management, ChangePoint Management
- Data collection and analysisexperience. Ability to develop data driven root cause analyses and solutions
- Strong problem-solving skills and anaptitude for learning systems quickly. Able to utilize structuredproblem-solving techniques such as DMAIC, Ishikawa, Five Why (5W) or EightDisciplines (8D). Able to resolve high level performance issues intoaddressable actions
- Exceptional capacity for managingsimultaneous activities, competing priorities and challenges. Strong ability to work and communicateeffectively with team and peers within a manufacturing and engineeringorganization. This includes excellent communication skills: written and verbal
- Creative capacity for developing newways to do things better, cheaper, faster in alignment with the Tesla approachto revolutionary product development
- Passion for making fantastic newproducts and using testing as a means to enable an engineering organization toachieve outstanding quality, reliability and excellence
- Experience onwinding systems, industrial roll to roll or web handling or similar is a plus. Experience onX-ray imaging, Vision systems, Laser process, Laser welding or similar is aplus. Overallexperience on power electronics, electrical measurements, testing and metrologysystems, is a plus
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