Instrumentation Controls Field Execution Commissioning Specialist jobs at Tesla in United States, Sparks

• Proficiency in reading P&IDs and technical specifications is key
• Interface with engineers to develop alternative designs to overcome field install and commissioning issues. This include submitting engineering "request for information", performing field walks, design exploration meetings to resolve issues in a timely fashion
• Liaison with facilities operations and manufacturing teams to turnover completed and functional utility process. And ensure that no outstanding design or implementation punch list items remain.
• Able to work under pressure while managing competing demands and tight deadlines
• Supporting controls group in troubleshooting, upgrading and new installation of systems by consulting manuals, reading, and interpreting circuit diagrams, blueprints, and schematics.
• Installing control and measurement instruments on existing or new plant equipment
• Work on projects throughout the entire facility, installing devices and using lifts and ladders. Continues to perform equipment troubleshooting and similar duties that require no oversight or direction. Uses complex electrical schematics and blueprints to troubleshoot and correct problems

• 5+ years of experience as Instrumentation & Controls technician in industrial/commercial or lab/R&D environments
• Strong understanding in comprehending wiring diagrams, loop drawings, and P&ID drawings, Strong knowledge in motor controls, drives, and electronic components
• Working knowledge of low voltage electrical systems from 24VDC to 480VAC
• Working knowledge of networking and telecommunication wiring
• Strong willingness to collaborate cross-functionally, work hands-on, and dive into open-ended projects in a fast-paced environment
• Willingness to work in field conditions that may require the candidate to operate lifts and use of common power and hand tools
• Self-directed with the ability to be resourceful, plan and organize work

• Lead SCADA HMI architecture design including the integration PLCs, life safety systems, and building management systems
• Lead the development of greenfield HMI and user interfaces include remote and local operation displays
• Work closely with the process design and facilities operation teams to develop intuitive KPI metrics and visualizations for production, maintenance, engineering and management
• Deploy, troubleshoot and commission local display hardware and remote access platforms
• Develop plant-wide supervisory systems to minimize unplanned downtime and centralize plant performance monitoring.
• Available to travel for FAT and equipment installation and commissioning

• 4+ years as a control systems engineer working with BMS and Ignition SCADA systems
• Additional experience working with additional PLC platforms: Siemens, Beckhoff, Allen-Bradley, Omron
• Experience working with modern communication protocols: Profinet, EtherCAT, Ethernet IP, Modbus TCP, OPC
• Evidence of exceptional ability, including a strong understanding of engineering fundamentals and demonstrated ability to leverage this understanding to solve challenging technical problems.
• Demonstrated experience in the execution of controls projects from concept development through commissioning and ramp-up
• Demonstrated experience supporting a running production facility

• Development of software for single processes and machines for Tesla Automation assembly lines
• Create and realize concepts for automatic mode, calibration routines, collision avoidance, product tracing, recovery and rework
• Debug and optimize automated processes to maximize cycle time, improve availability and yield
• Perform hands-on work with full-scale production equipment, from initial commissioning to mass production at Tesla facilities
• Intensive collaboration in cross-functional teams from other departments such as mechanical design, mechanical assembly, electrical assembly, and production
• Participate in software development, commissioning and FAT runs at Tesla Automation facilities in Germany

• Degree in Electrical/Mechanical Engineering or 5+ years relevant experience
• 2+ years as a hands-on Controls or Applications Engineer in automated systems
• Experience with PLCs (Siemens TIA Portal, Beckhoff TwinCAT)
• Proficiency with HMI systems (Ignition, SIMATIC WinCC, TwinCAT HMI, Studio 5000)
• Knowledge of Fieldbus Networks (PROFINET, EtherCAT, Ethernet IP)
• Experience with vision systems (Keyence, Cognex)
• Advanced programming skills for industrial equipment
• Skilled in commissioning and troubleshooting servo/variable frequency drives
• Familiarity with electrical prints and industrial equipment standards
• Willingness to travel to Tesla facilities in the U.S. and Germany

• Strong Mechanical Commissioning background
• Strong Mechanical QA/QC background
• Lead Mechanical system commissioning & start up, adhering to QA/QC processes, procedures, testing, and inspections
• Manage site RFI/FCN/NCR processes
• Establish/manage site turnover documentation
• Schedule resources for inspection/testing of construction efforts
• Verify construction quality control

• Degree in Engineering or equivalent experience
• Must be willing to travel (75-80%)
• 10+ years in a multi-disciplinary Commissioning & QC/QA role (heavy industrial, oil & gas)
• Experience on $500M+ projects, both “owner” and “contractor” sides
• Knowledge of QA/QC of mechanical systems industry codes
• Experience performing quality audits
• Knowledge of quality principles and application to various functions
• Understand corrective actions for nonconforming conditions and regulatory impacts

• Lead controls commissioning efforts for more than 7 different manufacturing lines

• Support and assist maintenance team in troubleshooting difficult breakdowns and chronic equipment failures related to control systems

• Responsible for implementing and managing continuous process optimization including the addition of advanced and conventional technologies to improve quality, productivity and reduce overall waste

• Overall responsibility for controls related activities in the production shop, leading and assisting production and maintenance in all controls related topics and issues

• Uses complex electrical schematics and blueprints to troubleshoot and correct problems

• Develop & maintain proper documentation of all electrical equipment and associated procedures, making updates as required by modifications

• Identify weak areas of the production systems using root cause analysis and first principles thinking and implement effective countermeasures using all available means

• Optimization and improvement of human machine interfaces, SCADA systems and MES interfaces

• Implement and enforce Tesla equipment safety standard into the manufacturing equipment, including periodic checks and qualification inspections

• Understand and program using several different programming styles, including ladder logic, structured text

• Degree in Electrical, Mechatronics, or Mechanical Engineering, or equivalent experience

• Ability to work night shift

• 4 + years of professional controls engineering experience

• 2+ years of advanced PLC programming knowledge on Rockwell, Siemens, Beckhoff or equivalent PLCs in a professional environment

• Experience with commissioning and troubleshooting servo and AC drive control systems

• Fanuc robotics programming skills desired

• HMI programming experience – Ignition and Wonderware

• Understanding of databases and various program languages (MySQL, Python)

• Proven project management experience

• Proficient in working with and creating electrical diagrams and prints

• Track CX readiness and plan support for assets going through the construction phase and Attend/support project meetings. Ensure that equipment has passed the QA stage and is ready for CX
• Check Systemized drawing packages while working with construction and commissioning system owner to ensure boundaries, equipment assets, and drawings are organized to develop check sheets and ensure the systems are updated for any changes through revisions
• Updates Equipment Status; Updates Construction Check sheets, Updates Commissioning and QA Check sheets; and Uploads issues and punch list items identified for particular systems
• Requests closure of punch items from Construction, 3rd Party Contractor and assures all punch listed items are completed and closed out by issuing weekly reports of project/program status
• Coordinates handovers walk downs between all stakeholders and handover documentation preparations with Facilities. Verify that installations meet both code and project specification requirements
• Ensure CxAlloy and associated commissioning documentation is complete and stored properly. Support the review and development of commissioning processes and procedures as needed and Ensure asset is properly handed over to Facilities/Manufacturing

• 1-3 years of Commissioning Experience for the discipline
• Must be willing to travel (75-80%)
• In-depth knowledge of construction quality checks, drawings, specifications, and codes
• Familiarity with relevant codes and regulations
• Strong analytical skills and attention to detail
• Excellent communication and interpersonal abilities
• Ability to work in a team-oriented environment
• Proficient in using computer and software skills

Tesla is seeking a highly motivated Manufacturing Controls Engineer to join the General Assembly shop at our Semi Manufacturing Factory in Sparks, NV. The Manufacturing Controls Engineer will be experienced in the automation controls field, bringing their exposure to Siemens or other PLC platforms, Fanuc robots, and safety systems. This role requires hands-on involvement on the manufacturing line and emphasizes analytical abilities, organization skills, and attention to detail. As a Manufacturing Controls Engineer, you will be responsible for supporting any lineside troubleshooting, analyzing, and improving current system, and develop and deploy new PLC code to help remove production bottlenecks. International Travel for FAT support is required for the role.

• Travel internationally to work with equipment vendors to validate and launch new production tooling as part of Factory Acceptance Testing (FATs)
• Diagnose and resolve PLC faults to minimize downtime, improve cycle times, and enhance process efficiency
• Seamlessly install, program, and integrate new equipment, including robotics, sensors, and dispense systems, into existing automated lines
• Configure and program IO devices, servo systems, Fanuc robots, and vision systems to meet process and production needs
• Modify PLC Controls sequence logic, robot sequence and vision programs, and other system controls to enhance safety, reliability, reduce faults, and achieve production goals. HMI software updates to optimize equipment operator experience
• Review and update electrical wiring diagrams, layout drawings for VFDs, Servos, PLC and other controls devices
• Support 24/7 Production Operations as needed

• Degree in Mechanical, Electrical, Mechatronics, or equivalent experience
• 2+ years with automotive manufacturing experience as a Controls Engineering role
• Proficiency in PLC programming of equipment sequences using IEC-61131 complaint programming languages and logic troubleshooting (e.g., Siemens, Allen-Bradley) and hands-on experience with Fanuc robot programming. Proficiency in HMI/SCADA industrial systems (SIMATIC WinCC, TIA Portal or Ignition SCADA). Experience with motor drive setup and troubleshooting (SEW EURODrive and Siemens G120, S120 preferred)
• Experience with electrical design using EPlan (preferred) or AutoCAD Electrical and Schematic troubleshooting. Demonstrated experience with 3-phase 480/208 VAC, single-phase 208/120 VAC, and 24 VDC systems
• Knowledge of PROFINET and Ethernet communication protocols
• Familiarity with configuring and optimizing vision systems (Keyence, Cognex) and programming dispense and fluid fill systems. Fanuc 2D IRVision and Fanuc 3DVision experience is asset
• Strong problem-solving ability to address complex technical issues, identify root causes, and implement effective solutions