Participate in initial equipment conceptual development and carefully balance product specifications, process requirements, layout complexity, cost, and lead-time limits
Lay out new industrial electrical control panels which are NFPA79/NEC/UL508A compliant, and create electrical, pneumatic and fluid schematics
Architect, write, and debug PLC ladder logic with an emphasis on generating code that is organized, structured, documented, maintainable and reusable. PLC code will interact with subsystems such as conveyors, robots, Manufacturing System (MOS), machine vision, and 3rd party equipment
Implement (ANSI/RIA15.06/OSHA compliant) control reliable safety systems for safeguarding robots, gantries, conveyors, and other high volume manufacturing equipment
Generate aesthetically simple HMI (Ignition based) screens for complex machinery while providing sufficient feedback for troubleshooting
Manage electrical cabinet builds, field wiring, pneumatic and fluid plumbing
Select and size electrical and electromechanical components such as servos
Introduce automated processes into production, and train and equip Sustaining Team to support automated equipment after deployment into production
Create machine interactions with plant-wide Manufacturing System (MOS) to communicate product acceptability, machine status, and process variables
What You’ll Bring
Bachelor's Degree or equivalent certification or proven equivalent experience
1+ years of experience as a hands-on Controls Engineer or Applications Engineer working on automation and/or electromechanical systems
In depth knowledge of Electrical Standards (NFPA79, National Electric code, UL508A) andSafety standards (ANSI/RIA15.06, OSHA)
Advanced proficiency programming industrial equipment: Ladder logic PLCs on Allen Bradley ControlLogix (RSLogix 5000) and Siemens TIA Portal, Safety PLCs (Allen Bradley and Siemens), Human Machine Interface (HMI / GUI - Ignition), Field bus Networks (Ethernet IP, Profinet/Profisafe, EtherCat), Serial communication (RS-232) between PLCs and instruments, Ethernet communications between machine PLCs and database systems
Demonstrated excellence in programming PLCs. Must have a well-defined methodology for maintaining code structure and organization. Ability to program state machines for complex processes which involve multi-station parallel processing, pick and place automation, data acquisition, and PID control. Proven ability to design fault-tolerant systems with error handling and recovery
Proficiency selecting appropriate circuit protectors, wire and cable, sensors, safety hardware, PLC hardware, remote I/O, VFD and servo systems
Proficiency creating detailed electrical and fluid schematics in CAD (AutoCAD Electrical preferred) and variable frequency drives
Exposure to a wide variety of production machinery, industrial sensors, and equipment (LVDT and pressure transducers, dispense systems, temperature controllers, DC nutrunner torque controllers, current and power meters, etc.)
Experience programming Cartesian, SCARA and Articulated robots is highly desired (Fanuc, Kuka) and Vision systems (Cognex, Keyence)