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Tesla Sustaining Mechanical Design Engineer HV Battery Module Pack Battery Engineering United States, California, Palo Alto 626812377
16.04.2025
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What You’ll Do What You’ll Bring
- Become first design point of contact responsible for all batteries found in all Tesla vehicles (Models S3XY) across multiple cell types
- Fully understand the battery design, and the manufacturing systems that build it (factory process and equipment)
- Launch new battery variants based on existing architectures (higher/lower energy packs)
- Collaborate with Manufacturing, Process, and Quality to cut-over product improvements
- Work with field quality and reliability to translate field failures into actionable part design changes, driving warranty improvements
- Participate in battery teardowns for field and factory failures
- Participate in design reviews and change control process
- BOM changes, design revisions, scrappy bench-tests
- Own product improvements (cost, complexity reductions) and refine product specifications
- Visit suppliers for part qualifications, design change reviews, line audits, etc
- Bachelor’s Degree in Mechanical Engineering, or equivalent experience
- Ability to travel up to 25% of the year to different Tesla factories & offices as well as suppliers
- Experience a plus but not mandatory; preferably 2-5 years in battery or high-volume manufacturing environments
- Strong Engineering fundamentals in heat transfer, electrical, mechanics, and basic electronics
- Proficiency in CAD modeling. CATIA V5/V6 and 3DX experience is a plus
- Proficiency with statistics and data analysis. SPC/Black-Belt proficiency a plus but not mandatory
- Preferred experience with various manufacturing processes such as plastic injection molding, metal stamping, thermoforming, welding/brazing, plating, PCBA/FPC, and bonding
- Preferred experience in designing for high volume assembly, both manual and automated
- A detail-oriented personality with solid documentation and reporting skills
- Experience with student Formula Vehicle, Solar Car, Formula Baja, etc. is a plus
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