Develop expertise in manufacturing processes. Understand process capabilities through critical data analysis and in depth understanding of the product. Develop and modify line layouts, including material flow, waste reduction, and ergonomics, utilizing Lean Manufacturing best practices. Participate in the transition of a product from concept to pilot line production and into mass manufacturing
Analyze and optimize production processes to ensure safety while maximizing Overall Equipment Effectiveness (OEE) in cost effective means while driving to achieve world-class quality levels. Champion continuous improvement projects (CIP) to maximize yield, capacity, and capability
Responsible for diagnosing issues found during the part manufacturing process and drive corrective action back to source, resulting in root cause identification and elimination. Utilize structured problem-solving techniques such as DMAIC, Ishikawa, Five Why (5W) and Eight Disciplines (8D)
Analyze data from various sources to identify trends in build quality and efficiency. Develop robust and clear data collection, visualization, and analysis tools. Enable data driven operational and financial decisions through predictive insights into tool and process performance, including integration of factory data systems and use of software such as MySQL, Python, R, JMP, Minitab, Tableau, and Ignition
Perform supporting activities for engineering and manufacturing including 5S and Lean manufacturing activities, material handling improvements, production line configuration, and safety procedures
Monitor and reduce process variation using techniques such as Statistical Process Control (SPC) and Measurement Systems Analysis (MSA). Monitor and audit manufacturing processes to ensure product specifications and standards are achieved. Participate in the development and maintenance of FMEAs and Control Plans. Analyze, develop, process, and implement Engineering Change Orders
Create and maintain Manufacturing Instructions, routings, and associated processes. Develop and train sustaining technicians, assist in the training of operators as needed. Manage activities for process sustaining technicians to support day to day coverage of production line, including developing and documenting appropriate rework procedures
Support other Manufacturing Equipment Engineering teams during diagnosis and troubleshooting of the equipment issues that may range from part failures to PLC programming
Support 24 by 7 production operations
What You’ll Bring
Degree in Mechanical Engineering, Mechatronics Engineering, or equivalent experience
Minimum of 2+ year of industrial experience in high pace production environment focused on assembly, setting up manufacturing processes of mechanical components and/or product quality
Expert level knowledge of statistical tools such as Statistical Process Control (SPCs), Design of experiments, ANOVA methods, capability analysis (Cp, Cpk), and comfortable using Minitab/ JMP for the analysis
Industrial level experience dealing with design software like Solidworks, AutoCAD, or CATIA. Ability to design prototype for trial and experimentation and experience performing design reviews
Data collection and analysis experience. Ability to develop data driven root cause analyses and solutions. Must have experience using MySQL. Experience using programming tools like Python, R, and Visualization software like Tableau is a plus
Experience developing and improving Process. Have a demonstrated track record of Overall Equipment Effectiveness improvement activities
Strong problem-solving skills and an aptitude for learning systems quickly. Able to utilize structured problem-solving techniques such as DMAIC, Ishikawa, Five Why (5W) or Eight Disciplines (8D). Able to resolve high level performance issues into addressable actions
Experience driving high impact OPEX/ CAPEX projects to reduce operational cost and/or improve the production capacity
Understanding of ladder logic programming from Allen Bradley or Siemens systems or willingness to learn fundamentals of it
Experience using programming tools like Python, R, and Visualization software like Tableau