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Field Reliability Engineer High Voltage Systems jobs at Tesla in United States, Sunnyvale
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Sunnyvale
18 jobs found
23.04.2025
T
Tesla Electrical Systems Test Engineer RD Test Systems United States, California, Sunnyvale
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Design, develop, and integrate end-to-end electrical hardware test solutions that drive product innovation. Collaborate with mechanical, electrical, and software design teams to troubleshoot and resolve technical issues, ensuring minimal downtime...
Description:
What You’ll Do What You’ll Bring
- Design, develop, and integrate end-to-end electrical hardware test solutions that drive product innovation
- Collaborate with mechanical, electrical, and software design teams to troubleshoot and resolve technical issues, ensuring minimal downtime and optimal system performance
- Analyze data, generate reports, and communicate results to engineering teams, informing design releases and improvements
- Investigate equipment failures, document findings, and drive test system improvements
- Develop validation test plans, procedures, and reports, working closely with hardware and software design teams
- Lead validation testing and system integration of new upgrades and solutions, creating electrical schematics, BOMs, harness drawings, and system diagrams as needed
- Perform component, board, and system-level electrical, functional, and characterization measurements
- Bachelor’s Degree in Electrical Engineering with 2+ years of professional experience or equivalent experience
- Hands-on hardware design and testing experience in power electronics, low-power analog, and digital circuits
- Experience with PCB layout, signal integrity, noise, and EMI considerations (Altium experience required)
- Familiarity with modeling and circuit simulation tools, such as MATLAB-Simulink and LTspice
- Experience with embedded programming, digital communication protocols, and laboratory test equipment
- Strong knowledge of dynos, motors, power systems, and switchgear components
- Understanding of electrical safety requirements, including NEC, international installation codes, UL, and CE
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23.04.2025
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Tesla Field Reliability Engineer Motor Gearbox United States, California, Sunnyvale
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Drive issue resolution from root cause analysis to countermeasure implementation on all electro-mechanical issues pertaining to the Drive Unit Motor Gearbox. Identify root cause by performing detailed hands-on failure analysis...
Description:
What You’ll Do What You’ll Bring
- Drive issue resolution from root cause analysis to countermeasure implementation on all electro-mechanical issues pertaining to the Drive Unit Motor Gearbox
- Identify root cause by performing detailed hands-on failure analysis using a wide range of analytical tools and techniques including electrical debugging, X-Ray, microscopic inspection, cross sectioning, thermography, and functional testing
- Design and conduct experiments on drive units to replicate failures observed in the field
- Analyze and interpret field and diagnostic logs/data to identify commonality on trending issues
- Monitor product field performance, identify trending issues and prioritize work based on severity, occurrence, and cost of each failure modes
- Provide upfront feedback by participating in design reviews to ensure product performance, reliability, and manufacturability issues are identified and risks mitigated (DFMEAs)
- Collaborate with appropriate engineers, suppliers, and contract manufacturers to drive resolution to the identified failure causes
- Degree in Mechanical, Mechatronics Engineering or equivalent experience
- Prior applicable experience desired; preferably in a hands-on role such as Failure Analysis, Quality, Service in consumer electronics or automotive
- Exceptional problem solving and Failure Analysis, strong attention to detail and analytical thinking
- Ability to use tools and business system applications to manage, synthesize, and interpret data
- Programming Languages & Tools: Python, Minitab, JMP or similar are a strong plus
- For entry level candidates, Co-ops, or participation in student competitions such as Formula SAE, Baja SAE; Solar vehicle
- The successful candidate for this position must have a broad technical background with the ability to work with Engineering, Manufacturing, Service, and suppliers across a wide variety of issues
- Strong interpersonal and communication skills are an absolute requirement to establish effective working relationships within Tesla and outside
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23.04.2025
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Tesla Field Reliability Engineer High Voltage Systems United States, California, Sunnyvale
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Monitor products field performance, identify trending issues. Prioritize based on Severity, occurrence, and/or cost of each failure modes. Detailed failure analysis, identifying root-cause of problems – Perform board-level, component, or...
Description:
What You’ll Do What You’ll Bring
- Monitor products field performance, identify trending issues. Prioritize based on Severity, occurrence, and/or cost of each failure modes
- Detailed failure analysis, identifying root-cause of problems – Perform board-level, component, or system level debugging to isolate faults for physical FA
- Apply knowledge of mechanical, electrical engineering and PCBA manufacturing to drive containment and corrective action implementation into production / design / supplier / Firmware
- Communicate field performance of the engineering system, gather buy-in from engineering peers and leadership on improvement priorities and urgency
- Participate in continuous improvement activities and take preventive actions
- Share Lessons Learned from previous field issues; Provide upfront feedback by participating in design reviews to ensure product performance, reliability, and manufacturability issues are identified and risks mitigated (DFMEAs)
- Take part in ongoing optimization of the products and processes (performance, cost, technology)
- Degree in Electrical, Power Electronics, Electronics, Mechatronic, or equivalent experience
- Prior applicable experience desired; preferably in a hands-on role such as Failure Analysis / Quality / Service in consumer electronics or automotive
- Ability/experience to navigate existing software/firmware tools and logs to identify and label failure modes encountered
- For entry level candidates, Co-ops, or participation in student competitions such as Formula SAE, Baja SAE, or Solar vehicle
- A broad technical background with the ability to work with engineering, manufacturing, service, and suppliers across a wide variety of issues. Strong interpersonal and communication skills are an absolute requirement to establish effective working relationships within Tesla and outside
- Exceptional problem solving and Failure Analysis, strong attention to detail and analytical thinking
- Proficient in PCBA level troubleshooting and debugging
- Demonstrated success in applying statistical methods and tools
- Ability to use tools and business system applications to manage, synthesize, and interpret data
- Programming Languages & Tools: Python, Minitab, JMP or similar are a strong plus
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22.04.2025
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Tesla Field Reliability Engineering Technician High Voltage Batter... United States, California, Sunnyvale
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Coordinate incoming hardware sent back for failure analysis. Perform sample preparation and inspection on a variety of electrical and electromechanical systems. Triage hardware for issues as requested by engineers. Support...
Description:
What You’ll Do What You’ll Bring
- Coordinate incoming hardware sent back for failure analysis
- Perform sample preparation and inspection on a variety of electrical and electromechanical systems
- Triage hardware for issues as requested by engineers
- Support root cause analysis from issue identification to countermeasure implementation
- Execute experiments to test theories about failure cause
- Use analytical tools and techniques including cross-sectioning, electrical debug, X-Ray, microscopes, and others
- 1+ Year of industry experience or equivalent in an analytical lab or similar manufacturing environment
- Bachelor's Dergee in Mechanical Engineering or equivalent experience, is preferred
- Excellent written and verbal communication skills, including proficiency with Microsoft Office
- Excellent fine motor skills, including soldering and probing PCBAs
- Strong demonstrable experience with electrical test equipment: Power Supplies, Multimeter, Oscilloscopes, and other common equipment
- Fine electronics probing and solder skills necessary
- Proficient at reading schematics and troubleshooting analog and digital circuits is a strong plus
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22.04.2025
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Tesla Engineering Technician Test Systems Engineering United States, California, Sunnyvale
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In collaboration with Engineers, design, build, operate, and maintain test fixtures, setups, and ad hoc equipment for R&D projects, including development and qualification testing on mechanical and electrical hardware with...
Description:
What You’ll Do What You’ll Bring
- In collaboration with Engineers, design, build, operate, and maintain test fixtures, setups, and ad hoc equipment for R&D projects, including development and qualification testing on mechanical and electrical hardware with minimal supporting documentation
- Perform light fabrication and assembly tasks, including operation of manual machining tools, welders, common shop, power, and hand tools
- Maintain or create documentation during fault finding, maintenance, or upgrade activities
- Understand and follow safety and environmental regulations, as well as identifies safety and environmental concerns
- Improve test capability and efficiency by making continuous improvements to test methods, rigs, equipment and by communicating feedback to Engineers
- Conduct post-test teardowns to evaluate failure modes of concern
- Build high quality harnesses, cables, and enclosures per Engineering documentation
- Maintain a clean, safe, and organized working environment throughout builds, effectively handle multiple priorities, organize workload, and meet deadlines
- Experience working in a fast-paced R&D environment focused on transitioning conceptual designs to fully validated functional prototypes
- Willing to travel domestic and international when necessary
- Ability to lift 45 lbs. when needed
- Strong mechanical assembly knowledge (able to disassemble and reassemble prototype equipment with minimal documentation)
- Materials organization (kitting materials per project requirements)
- Excellent oral and written communication
- 3-5+ years demonstrated hands-on work experience in a related field/environment
- Experience utilizing Jira, SharePoint, and Confluence
- Work experience troubleshooting equipment with multiple levels of subsystems
- Practical knowledge of CAN and LIN protocols
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22.04.2025
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Tesla Field Reliability Engineer Low Voltage United States, California, Sunnyvale
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Monitor field performance of products and identify opportunities for improvements. Contribute to ongoing efforts for continuous improvement at Tesla, actively driving activities towards enhancing vehicle reliability, contributing to the continual...
Description:
What You’ll Do What You’ll Bring
- Monitor field performance of products and identify opportunities for improvements
- Contribute to ongoing efforts for continuous improvement at Tesla, actively driving activities towards enhancing vehicle reliability, contributing to the continual optimization of Tesla's products and processes
- Execute field investigation:
- Data analysis to identify trends and support prioritization of investigations
- Perform vehicle and component level debug and failure analysis
- Identify root-cause of problems using 1st principles and 5why methodology
- Coordinate and dispatch field failure investigations
- Drive containment and corrective action implementation
- Communicate field performance of the engineering system, gather buy-in from engineering peers and leadership on improvement priorities and urgency
- 0-5+ years of hands-on experience in failure analysis, reliability, systems architecture, or related electro-mechanical systems, with a demonstrated problem-solving ability (For out of school candidates, Co-ops, or participation in student competitions such as Formula SAE, Baja SAE; Solar vehicle. Strong project that demonstrates problem solving skills, also accepted)
- A background in electronics or automotive (with an electrical engineering focus) is preferred, or an equivalent qualification
- Hands-on experience in debugging and testing electrical systems in the automotive or a comparable industry, including wire harnesses, components, ECUs, and/or embedded systems
- Broad technical background, with previous experience in problem solving and failure analysis on multiple (Proficient in PCBA level troubleshooting and debugging)
- Strong interpersonal and communication skills are an absolute requirement
- Strong attention to detail and analytical thinking
- Programming Languages & Tools: Python, UNIX
- Demonstrated success in applying statistical methods in data analysis
- Degree in Electrical, Mechatronic, or similar fields or equivalent experience
- Previous experience in a manufacturing environment a plus
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16.04.2025
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Tesla Field Reliability Material Handler High Voltage Systems United States, California, Sunnyvale
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Loading and offloading semi-trucks and organizing inventory. Maintain inventory integrity and repair history through diligent record keeping and adherence to process. Collect product data, update and maintain electronic records. Perform...
Description:
What You’ll Do What You’ll Bring
- Loading and offloading semi-trucks and organizing inventory
- Maintain inventory integrity and repair history through diligent record keeping and adherence to process
- Collect product data, update and maintain electronic records
- Perform basic intake procedures on parts returned from the field
- Identify discrepant materials/components, both verbally and in writing to supervisor and engineers
- Maintain a clean and orderly work area. Suggest enhancements to process and department layout, and help implement once approved
- Sort variety of mixed scrap material by “like” material. (Need to understand metal identification)
- Monitor scrap material containers and replace as required
- Weigh scrap material, and properly complete all required documents (bill of lading, weigh tickets)
- Prepare and package scrap material for shipment
- Forklift experience highly preferred
- Ability to work effectively and efficiently under pressure
- Associate or Technical degree preferred
- Proficient with hand tools and computer-based tools
- Ability to read and understand manufacturing instructions
- Good command of the English language, both written and verbal
- Proficient with computer tools, including Word, Excel, and Outlook
- Must be reliable, innovative, committed, a self-starter, and quality focused
- Ability to perform repetitious duties while standing for long periods
- Ability to lift 30-50 lbs.
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Design, develop, and integrate end-to-end electrical hardware test solutions that drive product innovation. Collaborate with mechanical, electrical, and software design teams to troubleshoot and resolve technical issues, ensuring minimal downtime...
Description:
What You’ll Do What You’ll Bring
- Design, develop, and integrate end-to-end electrical hardware test solutions that drive product innovation
- Collaborate with mechanical, electrical, and software design teams to troubleshoot and resolve technical issues, ensuring minimal downtime and optimal system performance
- Analyze data, generate reports, and communicate results to engineering teams, informing design releases and improvements
- Investigate equipment failures, document findings, and drive test system improvements
- Develop validation test plans, procedures, and reports, working closely with hardware and software design teams
- Lead validation testing and system integration of new upgrades and solutions, creating electrical schematics, BOMs, harness drawings, and system diagrams as needed
- Perform component, board, and system-level electrical, functional, and characterization measurements
- Bachelor’s Degree in Electrical Engineering with 2+ years of professional experience or equivalent experience
- Hands-on hardware design and testing experience in power electronics, low-power analog, and digital circuits
- Experience with PCB layout, signal integrity, noise, and EMI considerations (Altium experience required)
- Familiarity with modeling and circuit simulation tools, such as MATLAB-Simulink and LTspice
- Experience with embedded programming, digital communication protocols, and laboratory test equipment
- Strong knowledge of dynos, motors, power systems, and switchgear components
- Understanding of electrical safety requirements, including NEC, international installation codes, UL, and CE
Show more
These jobs might be a good fit
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