Sr. Technical Program Manager Remanufacturing Energy jobs at Tesla in United States, Sparks

• Lead cross functional teams in the development of Process Flows, Control Plan, GR&R, Work Instructions, Process capability, Rework Procedures, Calibration and Qualification of tools, Quality Validation, Risk Assessments (PFMEA) & New product introduction
• Collaborate with Original Equipment Manufacturers in the commissioning and start of production of new automated manufacturing equipment. Collaborate with EHS in the identification, prevention, and mitigation of safety hazards, proposing and implementing engineering solutions
• Create and implement mentorship programs for Jr Engineers, emphasizing product knowledge and process initiation
• Develop expertise in manufacturing processes. Understand process capabilities through critical data analysis and in depth understanding of the product. Develop and modify line layouts, including material flow, waste reduction, and ergonomics, utilizing Lean Manufacturing best practices. Participate in the transition of a product from concept to pilot line production and into mass manufacturing, developing documentation and creating reliable systems
• Analyze and optimize production processes to ensure safety while maximizing Overall Equipment Effectiveness (OEE) in cost effective means while driving to achieve world-class quality levels. Champion continuous improvement projects (CIP) to maximize yield, capacity, and capability
• Lead engineering teams to execute complex projects while maintaining clear communication channels and detailed reporting to senior management
• Lead cross functional collaboration efforts in the identification, improvement, and mitigation of KPI indicator such as scrap and product cost
• Analyze data from various sources to identify trends in build quality and efficiency. Develop robust and clear data collection, visualization, and analysis tools. Enable data driven operational and financial decisions through predictive insights into tool and process performance, including integration of factory data systems and use of software such as MySQL, Python, R, JMP, Minitab, Tableau and Ignition
• Monitor and reduce process variation using techniques such as Statistical Process Control (SPC) and Measurement Systems Analysis (MSA). Monitor and audit manufacturing processes to ensure product specifications and standards are achieved. Participate in the development and maintenance of FMEAs and Control Plans. Analyze, develop, process, and implement Engineering Change Orders. Integrate and sustain MES (Manufacturing Execution Systems) for area of ownership to enhance traceability and manufacturing performance.
• Support 24 by 7 production operations

• 6+ years working on processes within high volume automation and/or electro-mechanical production systems
• Degree in Engineering, or equivalent relevant experience
• Good understanding of Bill of Materials, Manufacturing Execution System, Specification Management, Change Point Management
• Data collection and analysis experience. Ability to develop data driven root cause analyses and solutions
• Strong problem-solving skills and an aptitude for learning systems quickly. Able to utilize structured problem-solving techniques such as DMAIC, Ishikawa, Five Why (5W) or Eight Disciplines (8D). Able to resolve high level performance issues into addressable actions
• Exceptional capacity for managing simultaneous activities, competing priorities and challenges. Strong ability to work and communicate effectively with team and peers within a manufacturing and engineering organization. This includes excellent communication skills: written and verbal
• Creative capacity for developing new ways to do things better, cheaper, faster in alignment with the Tesla approach to revolutionary product development
• Passion for making fantastic new products and using testing as a means to enable an engineering organization to achieve outstanding quality, reliability and excellence
• Experience on winding systems, industrial roll to roll or web handling or similar is a plus. Experience on X-ray imaging, Vision systems, Laser process, Laser welding or similar is a plus. Overall experience on power electronics, electrical measurements, testing and metrology systems, is a plus

• Ensure sufficient coverage of competent, trained staff to support all Quality and Production targets in all Gigafactory manufacturing operations and maintain a culture that prioritizes safety and quality through communication, action, and accountability
• Identify opportunities to qualify products and processes efficiently and effectively, constantly looking for improvements
• Own execution of the control plan – tracking results to make data driven decisions. Leading issue resolution (including root cause investigation) for all audit failures and non-conforming material; Ensure Quality Operations teams utilize standardized work and consistent work practices across shifts and areas.
• Foster an environment of continuous learning and improvement and develop individual professional development for supervisory team
• Drive a culture that prioritizes safety and quality through communication, action, and accountability. Motivate your team through recognition awards; Immerse yourself within the cross functional team of production/engineering/maintenance/safety/production control/NPI organizations to provide world class customer service
• Facilitate the improvement of Quality controls and audits to prevent escape of suspect material. Support projects to ensure robustness in the quality system and its controls by implementing effective controls for suspect materials (Physical and virtual material management). Provide effective equipment and tooling to improve quality timeline and disposition. Support the allocation of resources and space to complete quality inspections and disposition without escape of material
• Focus on the development of all team members by getting to know them and understand their skills and abilities; Utilize a skills matrix that you define to evaluate and address the areas that need refinement

• 3+ year experience managing teams of people in high-volume manufacturing setting. Preferred experience managing a mixture of individual contributors and people leaders
• Bachelor’s Degree in Engineering, Business, or other Technical discipline, evidence of exceptional experience, or equivalent
• Demonstrated ability to support Quality problem identification, prioritization, and resolution
• Ability to work with and develop Quality performance metrics. Ability to develop motivation and drive from team members even on challenging situations. Ability to work well under extreme pressure while managing competing demands and deadlines
• Communicate clearly using excellent written, verbal, and strong organization skills with meticulous attention to detail and must have command of the English language, both written and verbal
• Proficiency in concepts such as SPC, process capability, PFMEA, Control Plan
• Fluent with common MS office programs (Word, Excel, PowerPoint, etc.)

• Proficiency in reading P&IDs and technical specifications is key
• Interface with engineers to develop alternative designs to overcome field install and commissioning issues. This include submitting engineering "request for information", performing field walks, design exploration meetings to resolve issues in a timely fashion
• Liaison with facilities operations and manufacturing teams to turnover completed and functional utility process. And ensure that no outstanding design or implementation punch list items remain.
• Able to work under pressure while managing competing demands and tight deadlines
• Supporting controls group in troubleshooting, upgrading and new installation of systems by consulting manuals, reading, and interpreting circuit diagrams, blueprints, and schematics.
• Installing control and measurement instruments on existing or new plant equipment
• Work on projects throughout the entire facility, installing devices and using lifts and ladders. Continues to perform equipment troubleshooting and similar duties that require no oversight or direction. Uses complex electrical schematics and blueprints to troubleshoot and correct problems

• 5+ years of experience as Instrumentation & Controls technician in industrial/commercial or lab/R&D environments
• Strong understanding in comprehending wiring diagrams, loop drawings, and P&ID drawings, Strong knowledge in motor controls, drives, and electronic components
• Working knowledge of low voltage electrical systems from 24VDC to 480VAC
• Working knowledge of networking and telecommunication wiring
• Strong willingness to collaborate cross-functionally, work hands-on, and dive into open-ended projects in a fast-paced environment
• Willingness to work in field conditions that may require the candidate to operate lifts and use of common power and hand tools
• Self-directed with the ability to be resourceful, plan and organize work

This position requires exceptional organizational skills, attention to detail, and a passion for launching new technologies. You’ll bring teams together with a shared focus on delivering innovative solutions while pushing the limits of design, manufacturing processes, and program schedules. You’ll coordinate collaboration across Design Engineering, Manufacturing, Quality, and Production teams, ensuring alignment with company priorities. By understanding each project’s opportunities, challenges, and dependencies, you’ll translate complex information into clear, concise communication that keeps every team member informed. Proactively identifying and removing roadblocks, you’ll help maximize team efficiency and effectiveness, ensuring successful program execution.

• Manage cross-functional teams to ensure successful manufacturing line launches across Tesla locations, collaborating with global teams to develop advanced automation equipment
• Create, maintain, and communicate schedules and plans for manufacturing projects, covering process development, validation, line design, equipment fabrication, FAT, SAT, SOP, and shipping
• Coordinate build milestones with Manufacturing Engineering, Construction, Facilities, and Production teams
• Track and report equipment readiness, project status, blockers, and changes, ensuring clear communication with stakeholders and senior leadership
• Monitor project costs, drive cost management improvements, and ensure projects stay within budget
• Provide technical leadership and project management expertise to solve key program challenges while motivating teams to complete critical tasks
• Drive collaboration across internal and cross-functional teams to meet deadlines and deliver results within time and resource constraints

• 3+ years of experience in a mix of engineering and project management
• Experience in technical program or project management, ideally with multiple delivered projects of medium to large sized capital equipment systems ($1M-$25M+)
• Proven experience coordinating between technical and non-technical team members effectively, and across multiple time zones
• Experience with project management tools (MS Project, JIRA, etc.)
• Experience leading a team in a complex construction, production, and/or manufacturing environment
• Hands-on experience as a Manufacturing Engineer, preferred
• Degree in Engineering, or equivalent experience and evidence of exceptional ability

• Lead, manage and develop a team of technical trainers and instructional designers
  
• Accountable for the facilitation of in-person and virtual service training programs, ensuring they are delivered a high level of quality
  
• Work cross-functionally with the L&D teams across North America to support development and identify effective and efficient training solutions to support the business
  
• Manage fleet, tooling, parts and equipment for classroom and lab use
  
• Manage training facilities and ensure they are well organized, secure, and clean
  
• Coordinate and communicate with Tesla Semi customers regarding training strategy and scheduling of instructor led trainings
  
• Measure, report and provide insights to assist the business in the review of the effectiveness of programs
  

• Ability to travel 25-50% of time
  
• Experience with people management and leading Technical Training Teams
  
• Proven ability in Learning Management Systems, learning design, and experience with building curriculum
  
• Workday may often be spent engaging in repetitious duties like lifting (up to 25 pounds), bending, and standing
  
• Maintain and perform top level professional integrity and appearance as a Service Training Program Leader
  
• Ability to establish and maintain cooperative working relationships with those contacted in the course of work, including the public
  
• Valid driver’s license required
  

• Lead SCADA HMI architecture design including the integration PLCs, life safety systems, and building management systems
• Lead the development of greenfield HMI and user interfaces include remote and local operation displays
• Work closely with the process design and facilities operation teams to develop intuitive KPI metrics and visualizations for production, maintenance, engineering and management
• Deploy, troubleshoot and commission local display hardware and remote access platforms
• Develop plant-wide supervisory systems to minimize unplanned downtime and centralize plant performance monitoring.
• Available to travel for FAT and equipment installation and commissioning

• 4+ years as a control systems engineer working with BMS and Ignition SCADA systems
• Additional experience working with additional PLC platforms: Siemens, Beckhoff, Allen-Bradley, Omron
• Experience working with modern communication protocols: Profinet, EtherCAT, Ethernet IP, Modbus TCP, OPC
• Evidence of exceptional ability, including a strong understanding of engineering fundamentals and demonstrated ability to leverage this understanding to solve challenging technical problems.
• Demonstrated experience in the execution of controls projects from concept development through commissioning and ramp-up
• Demonstrated experience supporting a running production facility

• Assist with development of the site-specific QA/QC program while driving a quality culture that embraces both “right first time” and continuous learning approach that improves project efficiency and quality
• Establish and maintain working relationships with consultants, contractors, subcontractors, commissioning agents and vendors to ensure that the site-specific QC Program is followed for all projects
• Executes the specific inspections on materials, equipment and construction/installation deliveries and activities on site
• Confirm that scopes of work installation conforms to approved design drawings, specifications, and method
• Witness & perform construction complete inspection checks & writes QC reports verifying proper install per design & code standards
• Obtain relevant documentation and ensure the correct implementation of the Inspection Test Plans for all things related to mechanical, plumbing & fire protection
• Assist and coordinate final handover documentation including completion of construction punch lists

• Degree in Mechanical Engineering, or equivalent experience
• Knowledge of the construction quality process, means and methods, and materials, their characteristics, installation procedures and tolerances
• Experience in the construction quality management of mission critical facilities
• Ability to research building codes (UMC, ICC, UL, IBC, other) and interpret the requirements against installed product
• Strong computer skills and a familiarity with Microsoft Office Suite
• Strong verbal and written communication skills are required
• Commissioning and/or multiple discipline experience is a plus