Material Flow Engineer Energy jobs at Tesla in United States, Sparks

• Sustain 24 by 7 production operations through responding to and resolving breakdowns quickly and efficiently to minimize downtime
• Active leader of a cross functional TPM team while taking on improvement projects to assist in improving the factory. Diagnoses equipment failures, finds root cause and improve overall equipment effectiveness. Lead equipment upgrades with a focus on serviceability, reliability, and process capability
• Develop and improve equipment validation procedures including calibration and qualification
• Become expert level trainer on all machines in assigned area and be responsible for the level of knowledge of Shift technicians. Provide hands-on support to maintenance team to troubleshoot and resolve extended downtime situations
• Takes initiative to create, implement and improve preventative and predictive Maintenance documents and schedules, under the direction of the Maintenance Planner
• Program ladder logic and structured text on multiple PLC controller platforms (Allen-Bradley, Siemens). Program and teach industrial 6-axis robots (Fanuc) Sequence complex, multi-station machinery for material pick-and-place, dispense, fastening, welding and conveyance applications
• Participate in spare part analysis and inventory development, cost reduction, improvement working with Spares Department to RMA faulty components and communicate needs to the vendor

• Degree in Mechanical, Electrical, Mechatronic, or equivalent experience
• Experience with PLC programming, troubleshooting and configuration. Good overall computer skills with demonstrated ability in Siemens programming language is preferred
• Experience commissioning and improving Equipment. Have a demonstrated track record of Overall Equipment Effectiveness (OEE) improvement, Preventative and Predictive Maintenance activities, preferred
• Robotics maintenance, troubleshooting, optimization & teaching, preferred
• 3+ years in a highly automated, high volume manufacturing facility, good understanding of Computerized Maintenance Management System (CMMS), Safety, Ergonomics, Change Point Management, Spare Parts Management, is a plus
• Strong problem-solving skills and an aptitude for learning systems quickly. Able to utilize structured problem-solving techniques such as DMAIC, Ishikawa, Five Why (5W) or Eight Disciplines (8D). Able to resolve high level performance issues into addressable actions, preferred
• Able to read and interpret basic mechanical drawings and electrical schematics, experience developing and improving HMI’s, Fanuc Robotics / Ignition Experience, preferred
• Strong ability to work and communicate effectively with team and peers within a manufacturing and engineering organization as well as cross-functional teams. This includes excellent communication skills: written and verbal
• Creative capacity for developing new ways to do things better, cheaper, faster in alignment with the Tesla approach to revolutionary product development, is a plus
• Passion for making fantastic new products and using testing to enable an engineering organization to achieve outstanding quality, reliability, and excellence. Willing to perform shift work (nights and weekends) and overtime as required

• Drive design, development, commissioning, and ramp of part feeding, material handling/loading, and active mover or linear motion conveyance systems used in custom high speed automated manufacturing equipment. Design equipment fixtures, part loading, feeding, and conveyance equipment to add functionality and improve productivity
• Work collaboratively as the equipment expert to ensure production lines run in a safe, efficient manner producing high quality parts. Become owner / subject matter expert to drive equipment-related process improvement including detailed troubleshooting and root cause analysis. Become owner of data management effectiveness and reliability for automated active mover/transport systems
• Debug and optimize automated processes to reduce cycle times and maximize OEE. Troubleshoot and recover processes using PLC, HMI, or tool management software, and implement changes/improvements. Provide hands-on support to maintenance team to troubleshoot and resolve extended downtime situations. Build training material, maintenance routines, and related documentation for equipment life cycle management
• Lead safety and ergonomic improvements to production equipment which meets or exceeds regulations or best practices
• Identify equipment critical spare parts and ensure sufficient coverage to prevent extended downtime situations
• Participate in supplier/internal equipment FAT and SAT
• Develop and manage FMEA / risk assessments to prioritize equipment improvement projects and ensure sufficient repair strategies

• Bachelor's Degree or equivalent experience in interdisciplinary/integrated Engineering, Manufacturing Engineering, or equivalent in a high volume manufacturing environment
• 3D CAD design experience in production equipment, high volume part handling, conveyance systems, linear motion systems, creating/validating layouts, tooling drawings, pneumatic and electrical schematics
• Demonstrated experience ramping equipment into manufacturing – automation assembly equipment, parts and material feeding, active mover and linear motion platforms, web handling, electromechanical systems, PLCs, motion controls, vision systems and data capture
• Demonstrated experience solving complex electromechanical and software system issues with limited documentation to debug, build process know-how, and kick off improvement projects
• Structured thinking and problem solving abilities. Proven through a number of root cause analysis following a data driven approach, statistical software (JMP) a plus. Experience with motion control programming, backup and restoration a plus
• Availability for domestic/international travel as required
• Knowledge and understanding of Battery Cell technology a plus

• Lead cross functional teams in the development of Process Flows, Control Plan, GR&R, Work Instructions, Process capability, Rework Procedures, Calibration and Qualification of tools, Quality Validation, Risk Assessments (PFMEA) & New product introduction
• Collaborate with Original Equipment Manufacturers in the commissioning and start of production of new automated manufacturing equipment. Collaborate with EHS in the identification, prevention, and mitigation of safety hazards, proposing and implementing engineering solutions
• Create and implement mentorship programs for Jr Engineers, emphasizing product knowledge and process initiation
• Develop expertise in manufacturing processes. Understand process capabilities through critical data analysis and in depth understanding of the product. Develop and modify line layouts, including material flow, waste reduction, and ergonomics, utilizing Lean Manufacturing best practices. Participate in the transition of a product from concept to pilot line production and into mass manufacturing, developing documentation and creating reliable systems
• Analyze and optimize production processes to ensure safety while maximizing Overall Equipment Effectiveness (OEE) in cost effective means while driving to achieve world-class quality levels. Champion continuous improvement projects (CIP) to maximize yield, capacity, and capability
• Lead engineering teams to execute complex projects while maintaining clear communication channels and detailed reporting to senior management
• Lead cross functional collaboration efforts in the identification, improvement, and mitigation of KPI indicator such as scrap and product cost
• Analyze data from various sources to identify trends in build quality and efficiency. Develop robust and clear data collection, visualization, and analysis tools. Enable data driven operational and financial decisions through predictive insights into tool and process performance, including integration of factory data systems and use of software such as MySQL, Python, R, JMP, Minitab, Tableau and Ignition
• Monitor and reduce process variation using techniques such as Statistical Process Control (SPC) and Measurement Systems Analysis (MSA). Monitor and audit manufacturing processes to ensure product specifications and standards are achieved. Participate in the development and maintenance of FMEAs and Control Plans. Analyze, develop, process, and implement Engineering Change Orders. Integrate and sustain MES (Manufacturing Execution Systems) for area of ownership to enhance traceability and manufacturing performance.
• Support 24 by 7 production operations

• 6+ years working on processes within high volume automation and/or electro-mechanical production systems
• Degree in Engineering, or equivalent relevant experience
• Good understanding of Bill of Materials, Manufacturing Execution System, Specification Management, Change Point Management
• Data collection and analysis experience. Ability to develop data driven root cause analyses and solutions
• Strong problem-solving skills and an aptitude for learning systems quickly. Able to utilize structured problem-solving techniques such as DMAIC, Ishikawa, Five Why (5W) or Eight Disciplines (8D). Able to resolve high level performance issues into addressable actions
• Exceptional capacity for managing simultaneous activities, competing priorities and challenges. Strong ability to work and communicate effectively with team and peers within a manufacturing and engineering organization. This includes excellent communication skills: written and verbal
• Creative capacity for developing new ways to do things better, cheaper, faster in alignment with the Tesla approach to revolutionary product development
• Passion for making fantastic new products and using testing as a means to enable an engineering organization to achieve outstanding quality, reliability and excellence
• Experience on winding systems, industrial roll to roll or web handling or similar is a plus. Experience on X-ray imaging, Vision systems, Laser process, Laser welding or similar is a plus. Overall experience on power electronics, electrical measurements, testing and metrology systems, is a plus

• Develop expertise in battery module manufacturing processes. Understand process capabilities through production data analysis and in depth understanding of the product. Develop and modify process flow, line layouts and material flow, utilizing Lean Manufacturing best practices
• Analyze and optimize production processes to ensure safety while maximizing Overall Equipment Effectiveness (OEE) in cost effective means while driving to achieve world-class quality levels. Champion continuous improvement projects to maximize yield, capacity, and process capability
• Responsible for diagnosing issues found during the part manufacturing process and drive corrective action back to source, resulting in root cause identification and elimination. Utilize structured problem solving techniques such as DMAIC, Ishikawa, Five Why (5W) and Eight Disciplines (8D)
• Develop robust and clear data collection, visualization, and analysis tools. Enable data driven operational and financial decisions through predictive insights into tool and process performance, including integration of factory data systems and use of software such as MySQL, Python, R, JMP, Minitab, Tableau and Ignition
• Monitor and reduce process variation using techniques such as Statistical Process Control (SPC) and Measurement Systems Analysis (MSA). Monitor and audit manufacturing processes to ensure product specifications and standards are achieved. Participate in the development and maintenance of FMEAs and Control Plans. Analyze, develop, process, and implement Engineering Change Orders
• Create and maintain Manufacturing Instructions, routings, and associated processes. Manage activities for process sustaining technicians to support day to day coverage of production line, including developing and documenting appropriate rework procedures
• Support 24 by 7 production operations

• Degree in Engineering or equivalent relevant experience
• Knowledge of Statistical Process Control and its application
• 4+ years in a high volume, highly automated manufacturing facility developing and improving processes
• Experience developing and improving Process. Have a demonstrated track record of Overall Equipment Effectiveness improvement activities
• Strong problem solving skills and an aptitude for learning systems quickly. Able to utilize structured problem solving techniques such as DMAIC, Ishikawa, Five Why (5W) or Eight Disciplines (8D). Able to investigate production performance issues and distil problem statements into addressable actions
• Experience in the use of a broad variety of test, control and data acquisition equipment and software
• Strong ability to work and communicate effectively with team and peers within a manufacturing and engineering organization. This includes excellent communication skills: written and verbal, is a plus
• Creative capacity for developing new ways to do things better, cheaper, faster in alignment with the Tesla approach to revolutionary product development
• Passion for making fantastic new products and using testing as a means to enable an engineering organization to achieve outstanding quality, reliability and excellence

• Proficiency in reading P&IDs and technical specifications is key
• Interface with engineers to develop alternative designs to overcome field install and commissioning issues. This include submitting engineering "request for information", performing field walks, design exploration meetings to resolve issues in a timely fashion
• Liaison with facilities operations and manufacturing teams to turnover completed and functional utility process. And ensure that no outstanding design or implementation punch list items remain.
• Able to work under pressure while managing competing demands and tight deadlines
• Supporting controls group in troubleshooting, upgrading and new installation of systems by consulting manuals, reading, and interpreting circuit diagrams, blueprints, and schematics.
• Installing control and measurement instruments on existing or new plant equipment
• Work on projects throughout the entire facility, installing devices and using lifts and ladders. Continues to perform equipment troubleshooting and similar duties that require no oversight or direction. Uses complex electrical schematics and blueprints to troubleshoot and correct problems

• 5+ years of experience as Instrumentation & Controls technician in industrial/commercial or lab/R&D environments
• Strong understanding in comprehending wiring diagrams, loop drawings, and P&ID drawings, Strong knowledge in motor controls, drives, and electronic components
• Working knowledge of low voltage electrical systems from 24VDC to 480VAC
• Working knowledge of networking and telecommunication wiring
• Strong willingness to collaborate cross-functionally, work hands-on, and dive into open-ended projects in a fast-paced environment
• Willingness to work in field conditions that may require the candidate to operate lifts and use of common power and hand tools
• Self-directed with the ability to be resourceful, plan and organize work

This position requires exceptional organizational skills, attention to detail, and a passion for launching new technologies. You’ll bring teams together with a shared focus on delivering innovative solutions while pushing the limits of design, manufacturing processes, and program schedules. You’ll coordinate collaboration across Design Engineering, Manufacturing, Quality, and Production teams, ensuring alignment with company priorities. By understanding each project’s opportunities, challenges, and dependencies, you’ll translate complex information into clear, concise communication that keeps every team member informed. Proactively identifying and removing roadblocks, you’ll help maximize team efficiency and effectiveness, ensuring successful program execution.

• Manage cross-functional teams to ensure successful manufacturing line launches across Tesla locations, collaborating with global teams to develop advanced automation equipment
• Create, maintain, and communicate schedules and plans for manufacturing projects, covering process development, validation, line design, equipment fabrication, FAT, SAT, SOP, and shipping
• Coordinate build milestones with Manufacturing Engineering, Construction, Facilities, and Production teams
• Track and report equipment readiness, project status, blockers, and changes, ensuring clear communication with stakeholders and senior leadership
• Monitor project costs, drive cost management improvements, and ensure projects stay within budget
• Provide technical leadership and project management expertise to solve key program challenges while motivating teams to complete critical tasks
• Drive collaboration across internal and cross-functional teams to meet deadlines and deliver results within time and resource constraints

• 3+ years of experience in a mix of engineering and project management
• Experience in technical program or project management, ideally with multiple delivered projects of medium to large sized capital equipment systems ($1M-$25M+)
• Proven experience coordinating between technical and non-technical team members effectively, and across multiple time zones
• Experience with project management tools (MS Project, JIRA, etc.)
• Experience leading a team in a complex construction, production, and/or manufacturing environment
• Hands-on experience as a Manufacturing Engineer, preferred
• Degree in Engineering, or equivalent experience and evidence of exceptional ability

Tesla is looking for an Electrical Design Engineer experienced in the design of complex manufacturing campuses, who has a strong desire to be a part of a world class team focused on achieving amazing results. As a key contributor to our factory design group, you will work with a multidisciplinary team to design and build manufacturing facilities and infrastructure support systems. This full-time employee position is located at Gigafactory 1 in Sparks, NV.

• Develop electrical designs, concept evaluations, and construction drawing completion for permits and execution
• Review submittals, vendor shop drawings, and designs for quality control, constructability, and cost
• Interface with external EPC firms during bidding and execution to ensure compliance with Tesla’s Engineering Standards
• Collaborate with manufacturing, construction, and facilities teams to meet end-user needs and resolve design issues across disciplines
• Present electrical design concepts and progress at project milestone reviews to stakeholders and multi-discipline teams
• Conduct electrical studies (arc flash, fault current, voltage drop, and selective coordination) and distribution planning for infrastructure upgrades
• Review new projects, assess Tesla’s best interest, and prepare comparative BOMs for cost estimation

• Degree in Electrical Engineering, or equivalent experience
• Advanced knowledge of REVIT MEP
• Have experience with SKM Dappor Captor and can edit and add information in the model
• Well versed in National Electrical Code
• Ability to multi-task, prioritize and work in an extremely fast-paced environment
• Ability to interface with multiple engineering disciplines
• Licensed P.E. in the state of Nevada, or capability to port their existing PE or P.Eng. license withinn 6 month of start, or EIT (Passed FE Exam) in pursuit of professional engineering licensure