Parts Quality Technician jobs at Tesla in United States, Austin

• Implement the technical definition for global Tesla 4680 Cell Manufacturing in the Austin, TX Gigafactory
• Be a critical technical interface between design, manufacturing engineering, supplier quality, and the factory
• Work with factory teams to drive/implement solutions on the manufacturing floor to include supporting/reviewing deviations, allowance criteria, and engineering trials
• Work with quality systems teams to ensure adoption of best practices across the 4680 network
• Conduct detailed risk assessments at the product and manufacturing level to identify opportunity and drive mitigation of risks and improve yield
• Interface with reliability engineering teams to implement findings from the field, lifetime testing, as well as abuse engineering
• Take a lead role in problem solving efforts when necessary

• Degree in a technical discipline or equivalent experience, with a commensurately advanced level of competency in science/engineering fundamentals
• Proven extensive expertise/experience with lithium-ion cells. This is likely to include at least 5 years but more likely 10+ years of experience dedicated in the field. Due to the breadth of this field, that could include any number of the following areas from an engineering and/or manufacturing perspective: Design (mechanical, chemical); Electrode; Cell Assembly (any format); Formation and Aging; Cell Test (qualification, reliability, abuse, etc.); and Failure Analysis
• Excellent verbal, written, and presentation communication skills and strong interpersonal skills with demonstrated ability to communicate effectively across levels and functions
• Detail oriented, with the ability to effectively handle multiple priorities while meeting tight deadlines under pressure
• Additionally desired but not required experience: hands-on experience building cells; data analytical skills using multiple platforms and languages; experienced background in statistics; working understanding of Quality Systems fundamentals

• Develop and implement a comprehensive Quality Management System (QMS) aligned with industry standards (e.g., ISO 9001)
• Define quality processes and procedures across all stages of die design, machining, assembly, and final inspection
• Collaborate with design, machining, and project teams to ensure build quality, adherence to specs, and functional performance
• Conduct root cause analysis and implement corrective and preventive actions (CAPA) for quality issues and non-conformances
• Establish and monitor quality KPIs, including scrap rates, rework, dimensional accuracy, and customer feedback
• Lead first-piece inspections, in-process checks, and final quality audits
• Utilize tools such as CMMs, GD&T, SPC, FMEAs, and control plans to ensure quality standards are met
• Work closely with customers and suppliers to resolve quality concerns and implement improvements
• Facilitate training for shop floor personnel on quality standards, procedures, and continuous improvement practices
• Drive a culture of quality and accountability throughout the organization

• Degree in Mechanical Engineering, Manufacturing, or equivalent experience
• Minimum 3+ years of experience in a quality engineering role, preferably in tooling, die manufacturing, or metal casting environments
• Strong understanding of HPDC tooling, machining, and inspection methods
• Hands-on experience building or maintaining a QMS (ISO 9001 experience preferred)
• Proficient in GD&T, SPC, root cause analysis (5 Whys, Fishbone), and other quality tools
• Comfortable working on the shop floor and collaborating with cross-functional teams and die casting industry standards/tolerances
• Strong analytical, organizational, and communication skills
• Proficiency with measurement tools and inspection equipment (CMMs, height gauges, micrometers, etc.)
• Experience with lean manufacturing or Six Sigma methodologies
• Background in metrology or dimensional inspection

• Assign responsibilities to manage testing
• Provide coaching and training to technicians on lab safety and operations
• Escalate quality issues to management and quality engineering team
• Lead 5S and efficiency improvement initiatives in the lab
• Communicate with Quality engineers and Tesla Prototyping lab for test methods development and handover
• Provide regular reports & updates to quality team and management
• Coordinate with production, site maintenance, equipment, and chemical vendors for smooth lab operations

• Bachelor's Degree in Chemistry, Chemical Engineering or in a relevant scientific field or equivalent experience
• 4 - 5 years’ experience in a Manufacturing Quality Control environment with ability to wear PPE including PAPR
• 3+ years of leadership experience with a team of 10 or more employees.
• Knowledgeable in quality related specifications and MS office
• Knowledge of ISO 9001, ISO 17025 or IATF 16949 a plus
• Preferred to have knowledge on LIMS, six-sigma, RCA, TQM, or equivalent

• Perform Takt time assessments, line balancing acts, value-stream mapping and cause and effect diagrams to identify areas for improvement
• Apply Six Sigma, Kaizen, Lean, value analysis, and value engineering tools to implement continuous improvement practices
• Implement industrial engineering and lean manufacturing practices to deliver the project savings, quality, safety, and productivity improvements required by leadership
• Work with cross-functional teams including process engineering, equipment engineering and maintenance teams to support on-going projects
• Develop and deliver technical training to all production personnel (8D, Kaizen, DMAIC, lean principles)
• Design and optimize manufacturing layout incorporating material flow and headcount allocation
• Work with manufacturing engineers to design and iterate on manufacturing processes
• Perform Basic MOST analysis of process to project cycle times
• Calculate inline and interline buffers to optimize production
• Work with factory simulation/modeling teams to validate line capacities, develop flow paths and aisle sizing for products, raw materials, and work in progress

• Bachelor's Degree in Industrial Engineering, Mechanical Engineering, or equivalent experience
• 2+ years of industrial, manufacturing, or mechanical engineering experience
• 2+ years leading cross-functional teams in a production environment
• Certified Lean/Six Sigma Green Belt
• Knowledge of 5S, lean manufacturing and 6-Sigma principles
• Proven track record of leading successful continuous improvement projects
• Experience mentoring/training engineers. technicians, and shop floor personnel in continuous improvement fundamentals
• Knowledge in OEE, capacity planning, cycle time analysis (Basic MOST) and line balancing
• Experience doing the detailed analysis necessary to make data driven decisions on factory layout design, production line design or warehouse design

• Collaborate with operations, construction, QA, and facilities engineering teams on commissioning activities and resolving electrical issues
• Provide technical guidance, lessons learned, and feedback on design and construction, focusing on modeling, utility routing, and commissioning checklist updates
• Oversee commissioning and start-up of all electrical systems, from medium to low voltage, ensuring readiness for facility ownership
• Work closely with third-party OEM equipment representatives during commissioning to align on standards and process requirements
• Participate in system handover walks, document and track open issues, and confirm resolution of all outstanding construction and commissioning tasks
• Review and accept turnover documentation, ensuring it meets design and operational requirements for seamless maintenance handover
• Interpret complex electrical schematics for planning conduit and cable scopes, troubleshooting VFDs, switchgear, and motors (120V–25kV), including work at height when necessary

• Minimum 5+ years of experience as an Industrial or Commercial Electrician; facility maintenance experience preferred
• Proficient in using trade tools, meters, and relevant technology to perform tasks effectively
• Skilled in sizing conductors and conduits, with strong knowledge of the NEC Code Book
• Experience with 24VDC to 25kV AC systems; expertise in troubleshooting motor controls, drives, and electronic components
• Ability to interpret electrical prints, schematics, and perform equipment installation and circuit modifications
• Strong interpersonal skills with the ability to engage all management levels, work independently, and collaborate effectively
• Comprehensive understanding of LOTO and NFPA 70E safety requirements

Essential Physcial Demands

• Ability to perform physically demanding work for extended periods of time, up to 12 hours a day
• Ability to stand and walk for up to 12 hours a day, including over varied and uneven terrain
• Frequently and repetitively, lift, push and carry up to 35 lbs., including the ability to carry 20 lbs. up and down stairs
• Frequently and repetitively, bend, lift and reach to install parts
• Stoop, lay, bend, reach, squat, kneel, crouch, twist and crawl for extended periods of time, including up to 12 hours a day
• Climb and maintain balance on ladders, scaffolding or other high structures
• Ability to find issues in a work process and receive safety signals using sight, touch, and hearing
• Wearing Personal Protective Equipment, including but not limited to: hard hat, safety glasses, safety shoes, reflective vest, and adhering to prescribed safety rules and guidelines

• Respond to emergencies consistent with fire suppression for a 2,500-acre campus, over 11 million sqft of manufacturing space, a cathode facility, crash test area, wildland space, and growing
• Respond to confined space, trench, rescue, high-angle rescue, and entrapments. Respond to hazardous material incidents to contain and mitigate life and environmental hazards
• Provide basic/advanced life support during medical emergencies associate with trauma, chemical exposure, or medical emergencies
• Collaborate with On Site Medical (OSM) team to ensure the best possible patient care and outcome. Support stakeholders with emergency action plans, emergency drills, and emergency communication
• Provides detailed verbal, written, and computer reports pertaining to condition and care of patients. Organize, file, and maintain safety documentation (e.g., one note records, pass down logs,); Ensure all support documentation is collected for event reports.
• Maintain a strong presence throughout the site engaging with shop stakeholders and production associates while fostering a robust safety culture. Support EHS Specialists with safety concerns and assist with coordination of safety supplies (first aid kits, eyewash stations, etc.)
• Safely and efficiently operates emergency response and powered industrial vehicles. Perform confined space inventory, classification, and incident pre-planning. Support facility operations to minimize loss of production time

• Required - Firefighter 1 and 2 (IFSAC/Pro Board or TCFP), current National Registry Paramedic or TDSHS Paramedic, HazMat Awareness/Operations (HazMat Technician Preferred), FEMA ICS 100, 200, 700, 800 Certifications
• Valid driver's license required to be able to operate assigned fleet
• Rope Rescue/Confined Space Rescue Certifications Preferred
• Fire Instructor 1 Preferred, OSHA 10 Certification - Completion required within 6 months of hire
• Ability to rapidly respond to employee health emergencies, discern audible alarms and activate emergency procedures
• Display Excellence, Courage, Compassion, and Collaboration in accordance with the Fire & EMS Team values. Well organized, excellent attention to details and a passion the care of others
• Evidence of exceptional ability: Clear communication, teamwork, problem solving skills, and ability to adapt quickly

• Must be comfortable in confined spaces
• Must be able to lift over 50lbs
• Must be able to stand/walk for +10hrs daily
• Must be comfortable working with hazardous chemicals
• Must be able to pass respiratory requirements and operate in a SCBA mask for extended periods of time Must complete medical baseline assessment and have the ability to complete physically strenuous tasks associated with fire suppression, for extended periods of time

• Routine and preventative maintenance on industrial mobile equipment including forklifts, scissor lifts, tuggers
• Diagnose and perform repairs on industrial mobile equipment to minimize downtime
• Diagnosing and performing repairs of gas, LP, and diesel operated equipment
• Diagnose and repair electric forklift, tuggers, electric pallet jacks, and flatbeds
• Perform safety inspections on mobile equipment
• Turn wrenches, screw drivers and other hand tools and power tools

• High level of safety consciousness
• Minimum 5 years of maintenance experience with the following equipment preferred
• Having a working knowledge of hydraulics electrical fuel systems and/or charging systems
• Welding and Metal Fabrication/machine shop experience
• Computer literacy and ability to move through troubleshooting software

Essential Physical Demands

• Ability to perform physically demanding work for extended periods of time, up to 12 hours a day
• Ability to stand and walk for up to 12 hours a day, including over varied and uneven terrain
• Frequently and repetitively, lift, push and carry up to 35 lbs., including the ability to carry 20 lbs. up and down stairs
• Frequently and repetitively, bend, lift and reach to install parts
• Stoop, lay, bend, reach, squat, kneel, crouch, twist and crawl for extended periods of time, including up to 12 hours a day
• Climb and maintain balance on ladders, scaffolding or other high structures
• Ability to find issues in a work process and receive safety signals using sight, touch, and hearing
• Wearing Personal Protective Equipment, including but not limited to: hard hat, safety glasses, safety shoes, reflective vest, and adhering to prescribed safety rules and guidelines