Assistant Manager - C & Stamping jobs at Johnson Electric in India, Chennai

JOB DESCRIPTION

Position: Assistant Engineer - I, Maintenance

Experience: 5 - 10 years

Workingdays: 6 days working in shifts rotation

Key Responsibilities:

• Ensure the production equipment is available for full production.
• Troubleshooting knowledge in Electrical and Electronic circuits, Sensors, VFD, PLC, HMI, Vision system.
• Diagnoses and resolves equipment malfunctions, performs repairs.
• Daily down time analysis for root cause identification by Why- Why and TPM tools.
• Regularly inspects equipment to identify potential problems, performs routine maintenance .tasks, and assists with scheduled maintenance activities
• Monitoring the MTTR, MTBF and machine uptime, control the setup scrape
• Support to the process team to reduce the inprocess scrape
• Check the life of the pneumatic and hydraulic system and plan for change
• Plan and execute the preventive maintenance effectively and close the observation within the time period
• Plan & execute the predictive maintenance based on the machine manual and failure
• Plan for New project implementation, Design change
• Responsible for the daily break down maintenance, trouble shooting.
• Preventive maintenance planning and update the preventive maintenance check sheet.
• PLC programming modification, (Omron, Siemens, Keyence,)
• HMI Program & LabVIEW Programming
• Servo drive/Motor and stepper drive / Motor maintenance and tuning
• Electric and electronic Troubleshooting
• Vision system Tuning, installation (Keyence, Omron, Wenglor, Cognex).
• Knowledge in Photo Electric sensors, Proximity sensors.

Requirements:

• Qualification:

Diploma or BE in Mechanical / Mechatronics / Electrical / Electronics, relevant experience at
Semi / Fully automated assembly lines in Auto component Industries, preferably in motor manufacturing Industry.

• Skills:
• Good Knowledge in PLC, HMI, VFD, Vision System, Jig and Fixtures
• Strong ability to work under pressure, flexible, reliable, team player
• Effective communication and good analysis skills
• Good trouble shooting knowledge in Electrical, Hydraulic and Pneumatic Circuits
• Good knowledge of Pneumatic and Hydraulic, Gears, Fixtures

• Leading Green field projects / factory building renovation / Civil alterations – Key Stakeholder in the team for implementing Statutory, Safety, Facility needs by working closely with Vendors / Project Management Company & Project Teams – up till factory operations go live as per the schedule
• Responsible for the execution and management of the technical facilities including but not limited to air-conditioning system, DG, Electrical Control panels, HT & LT power, STP, RO water, UPS, Transformer, CCTV, fire service, plumbing & drainage, water, lighting system, security system, power supply, audio system and related building works within company
• Manage renovation / restacking / relocation projects and assist in supervising contractor's work performance.
• Coordinate with vendors to perform a wide range of facilities related services.
• Lead facility team to carry out regular repairs and maintenance of plant facilities.
• Responsible for the execution and management of 6S and House Keeping
• Monitoring and coordinate with vendors to perform subcontract out services effectively and economically.

Your responsibilities will be to:

• For projects, such as plant expansion, detail study the scope of facilities and space together with user department to fully understand the overall requirement. And then work out a layout for SCS to quote from capable vendors;
• Analyse production capacity to work out the requirement of power supply, compressed air and air-conditioning for new plant or for increasing demand;
• Estimating costs and use of labour, equipment and materials, determining the feasibility of a project.

Supervise and manage the technical personnel at construction sites, and oversee all operations and maintenance activities.

• Advise management on design and construction, propose modifications to existing designs and solutions, and recommend structural repairs when necessary.
• Purchase consumable material like lighting tube, diesel, housekeeping materials, etc. and replace on time as per PM WI
• Daily maintenance all Facility Equipment (FE) related items, like DG, air compressor, cooling tower, AC, control panel, lighting, HT & LT power, AC, etc. No stoppage of production lines / machines due to failure of facility equipment.
• Any new project related to Facility Equipment, need take lead for drawing making, LOR, vendor discussion, raise Purchase Request, monitor project status and make sure finished on time.
• Set up Facility Equipment Standard of Process in new site and trouble shoot all FE related issue in plant.
• Ensure uninterrupted Utility services (Ex.Water, Power, Air) to Factory
• To ensure the design be complied with gov't regulation, need to work with (or consult) EHS to avoid mistakes and caused costs sufferance.
• Ensure existing facilities are running efficiently and effectively (tackle special technical problem need time & technical support)
• Review & update relevant Documents such as Working Instruction or SOP
• Able to recover sudden shut down of power supply, water and compressed air in short time. (And then analyze the root cause and fix ultimately)
• Define working process and maintenance guideline, check-list, maintenance record thoroughly.
• Strong Leader ship skill and responsibility, lead Facility team to achieve target.
• Familiar with technical know-how and working process, SWS Study & Bottle Neck Cycle time reduction.
• Constant productivity improvement: include Muda (waste) hunting, Cycle time decreasing, etc…
• Need to analyse / solve by using Remote /distant support from Mother Plant
• To optimize technical capability and make justification on new projects with supports from mother plant in other country.
• Setup Security check-point on every critical areas, install surveillance system to have 24 hours monitoring process; Review CCTV footage regularly and ensuring all CCTV in operable conditions.
• Ensure zero theft incident in the plant. Conduct Plant Evacuation Drill and Fire Fighting Drill (Once in three month). Conducting Transport & travel agency meeting once in a month and fixing issues
• Carryout surprise visit to the plant during night time and plant inoperative days and share reports to the Management.
• Leading plant 6’S’ activities, conducting regular audits / committee meetings, initiate /ensure appropriate action and recognize best zone.
• Visit & conduct regular audit of external kitchen and ensure completion of agreed actions. Lead canteen committee meetings, closing opening points and sharing meeting minutes to the members. Ensure no short supply / late supply of food.
• Supervise the security leader/team to conduct routine patrols with team, protect the people and property, look out for suspicious persons, vandalism or hazards.
• Get support from Mother plant on the preparing, update and review for SOP and 6S technics time to time
• Key member of management team, responsible to ensure all related functions are monitored and services delivered in a timely and cost effective manner and provide for an environment that will foster the smooth operations

Our requirements:

• Graduate in Electrical Engineering with 16~20 years or Diploma in Electrical Engineering with 18~22 years of relevant Facility Management in Auto component Industries.
• Knowledge of understanding the design of property and facilities meet government regulations
• Able to design and evaluate the costs of fitting works, contract administration and site work supervisor on facilities work
• Communicate clearly and in a timely manner with co-workers, project managers, and clients. Skill in develop Piping & Instrument Diagrams for various production and utility facilities
• Knowledge in developing Request for Quote (RFQ) packages for equipment purchase, fabrication and installation services
• Skill in developing equipment datasheets
• Skill in developing piping specifications for various pressure classes and fluid services.
• Ability to support development of cost estimates for modifications to existing facilities and/or fabrication of new facilities
• Ability to perform basic design and sizing of mechanical equipment such as pressure vessels, piping systems, pumps, utility equipment, safety equipment and other miscellaneous items.
• Services procurement knowledge.
• Negotiation skill for better margin.
• Strategic / Tactical Sourcing expertise.
• Contract Management
• Commercial knowledge on Taxations and statutory compliance.
• Supply chain systems / tools
• Excellent interpersonal & communication skills
• Familiar with CAD or Solid works and expertise in MS Word, Excel and Reporting

What we offer:

• Top-industry compensation and benefits package
• A unique opportunity to develop professionally; innovate & create
• Independent and interesting role where you contribute to driving business success
• A truly international work context
  

JOB DESCRIPTION

Position: Assistant Engineer - I, Maintenance

Experience: 5 - 10 years

Workingdays: 6 days working in shifts rotation

Key Responsibilities:

• Ensure the production equipment is available for full production.
• Troubleshooting knowledge in Electrical and Electronic circuits, Sensors, VFD, PLC, HMI, Vision system.
• Diagnoses and resolves equipment malfunctions, performs repairs.
• Daily down time analysis for root cause identification by Why- Why and TPM tools.
• Regularly inspects equipment to identify potential problems, performs routine maintenance .tasks, and assists with scheduled maintenance activities
• Monitoring the MTTR, MTBF and machine uptime, control the setup scrape
• Support to the process team to reduce the inprocess scrape
• Check the life of the pneumatic and hydraulic system and plan for change
• Plan and execute the preventive maintenance effectively and close the observation within the time period
• Plan & execute the predictive maintenance based on the machine manual and failure
• Plan for New project implementation, Design change
• Responsible for the daily break down maintenance, trouble shooting.
• Preventive maintenance planning and update the preventive maintenance check sheet.
• PLC programming modification, (Omron, Siemens, Keyence,)
• HMI Program & LabVIEW Programming
• Servo drive/Motor and stepper drive / Motor maintenance and tuning
• Electric and electronic Troubleshooting
• Vision system Tuning, installation (Keyence, Omron, Wenglor, Cognex).
• Knowledge in Photo Electric sensors, Proximity sensors.

Requirements:

• Qualification:

Diploma or BE in Mechanical / Mechatronics / Electrical / Electronics, relevant experience at
Semi / Fully automated assembly lines in Auto component Industries, preferably in motor manufacturing Industry.

• Skills:
• Good Knowledge in PLC, HMI, VFD, Vision System, Jig and Fixtures
• Strong ability to work under pressure, flexible, reliable, team player
• Effective communication and good analysis skills
• Good trouble shooting knowledge in Electrical, Hydraulic and Pneumatic Circuits
• Good knowledge of Pneumatic and Hydraulic, Gears, Fixtures

Assistant Manager is responsible for managing magnet manufacturing processes, ensuring high-quality output, cost efficiency, process reliability, and adherence to safety and compliance standards, while driving continuous improvement through automation, advanced manufacturing practices, and material expertise.

Production Process Management

• Oversee the execution of magnet production processes from raw material to finished product.
• Monitor production schedules and ensure timely delivery against targets.
• Ensure compliance with safety, quality, and environmental regulations.

Process & Maintenance Handling

• Coordinate with maintenance teams for preventive and breakdown maintenance of production equipment.
• Implement Quick Die Exchange (QDX) and automation solutions to reduce downtime and improve efficiency.
• Ensure optimal utilization of equipment and tools.

Material & Process Expertise

• Possess in-depth knowledge of Strontium Ferrite material characteristics and formulation.
• Manage and optimize hard ferrite sintering processes using Roller Kiln technology.
• Oversee multi-stage grinding lines for magnet finishing, including outer arc, inner arc, and chamfering operations.

AI & Technology Integration

• Leverage AI-based systems for production monitoring, defect detection, and process optimization.
• Analyze data from AI and manufacturing systems to improve yield and reduce wastage.

Costing & Budget Control

• Manage product and process costing for profitability analysis.
• Identify cost-reduction opportunities without compromising on quality.

People Management

• Lead, motivate, and develop the production team for higher performance and skill enhancement.
• Allocate manpower effectively across shifts and processes.
• Ensure adherence to company policies, discipline, and workplace ethics.

Our requirements:

• Qualification : B.E. / B.Tech in Mechanical / Production / Manufacturing Engineering or equivalent.
• Experience : 11-15 years in manufacturing magnet production or similar field.
• Direct exposure to Strontium Ferrite processing, Roller Kiln sintering, and grinding line operations is essential.
• Experience in product & process costing is preferred.

What we offer:

• Top-industry compensation and benefits package
• A unique opportunity to develop professionally; innovate & create
• Independent and interesting role where you contribute to driving business success
• A truly international work context
  

The Senior Engineer – Stamping will be responsible for managing stamping press operations, ensuring quality and productivity targets are achieved, and supporting continuous improvement initiatives. This role requires hands-on technical expertise in stamping processes, die maintenance, and press operations, along with the ability to lead shift-level teams

Your responsibilities will be to:

• Operations:
  • Operate and monitor stamping and forging machines to meet daily production targets.
  • Handle cold forging and high-speed stamping operations with precision and efficiency.
  • Manage metal coil feeding systems and ensure smooth material flow.
  • Assist in die setting, tool changes, and mould tool handling for housing components.

• Tooling & Maintenance Support:
  • Assist in maintaining stamping dies, forging tools, and moulds.
  • Coordinate in process inspection and escalate deviations to the quality team.
  • Ensure proper storage and handling of tools and dies.

• Quality & Process Control:
  • Follow standard operating procedures (SOPs) and ensure product quality as per specifications.
  • Conduct in-process inspections and escalate deviations to the quality team.
  • Support root cause analysis and corrective actions for quality issues.

• Continuous Improvement:
  • Contribute to 5S, Kaizen, and lean manufacturing initiatives.
  • Suggest improvement in process efficiency, safety, and quality.

• Reporting & Documentation:
  • Maintain shift-wise production logs, downtime records, and quality checklists.
  • Support documentation for audits and customer requirements.

Our requirements:

• Graduate from B.E./B. Tech in mechanical / Production/ Metallurgy engineering.
• With 8 – 10 years of experience in stamping and forging operations, preferably in automotive or precision engineering sectors.
• Technical Skills
  • Cold forging and high -speed stamping expertise.
  • Metal coil handling and press line operations
  • Die Setting, Moud tool maintenance, and housing component production.
  • Knowledge of press machines, forging hammers, and hydraulic presses.
• Knowledge in IATF 16949, Lean Manufacturing, 5S, Kaizen.

What we offer:

• Top-industry compensation and benefits package
• A unique opportunity to develop professionally; innovate & create
• Independent and interesting role where you contribute to driving business success
• A truly international work context
  

The Assistant Manager – Stamping will be responsible for overseeing day-to-day stamping production operations, ensuring quality, productivity, and safety standards are met. This role requires strong technical expertise in stamping processes, manpower management skills, and the ability to meet customer delivery requirements while driving continuous improvement.

Your responsibilities will be to:

• Operations:
  • Plan and execute daily production schedules for stamping and forging lines.
  • Supervise cold forging and high-speed stamping process for precision components
  • Ensure optimal utilization of metal coils and raw materials with minimal wastages.
  • Monitor pressmachine(mechanical/Hydraulic)and forging equipment for performance and efficiency.
• Tooling & Components Handling:
  • Oversee die setting, mould tool maintenance, and housing component production.
  • Coordinate with tool room for timely availability and upkeep of stamping dies and forging tools.
  • Troubleshooting issues and support tool design improvement.
• Quality & Process Control:
  • Ensure adherence to quality standards and specification for forged and stamped parts.
  • Conduct root cause analysis for defects and implement corrective / Preventive actions.
  • Collaborate with the quality team for audits, inspections, and documentation.
• Maintenance & Safety:
  • Coordinate with maintenance for preventive and breakdown maintenance of stamping and forging equipment.
  • Ensure compliance with safety protocols and statutory regulations.
• Reporting & Documentation:
  • Maintain production records, downtime logs, and efficiency reports.
  • Support documentation for ISO/TS certification and customer audits.

Our requirements:

• Graduate from B.E./B. Tech in mechanical / Production/ Metallurgy engineering.
• With 10 – 15 years of experience in stamping and forging operations, preferably in automotive or precision engineering sectors.
• Technical Skills
  • Cold forging and high -speed stamping expertise.
  • Metal coil handling and press line operations
  • Die Setting, Moud tool maintenance, and housing component production.
  • Knowledge of press machines, forging hammers, and hydraulic presses.
• Command of reading and writing English.
• Good working attitude and problem-solving skills.
• Good analytical skill.
• Team player.

What we offer:

• Top-industry compensation and benefits package
• A unique opportunity to develop professionally; innovate & create
• Independent and interesting role where you contribute to driving business success
• A truly international work context
  

The Assistant Manager – Die Casting will oversee die casting operations, ensuring consistent production output with the highest quality standards. This role requires hands-on expertise in melting furnace operations, high tonnage die casting machines, de-gating processes, robotics integration, and tool lubrication systems. The position involves managing teams, improving processes, and ensuring equipment reliability while meeting safety and productivity targets.

Production Management:

• Plan, Schedule, and execute daily production activities for die casting operations.
• Ensure optimal utilization of melting furnaces, and high tonnage die casting machines.
• Coordinate with planning and stores to ensure material availability.

Process & Equipment Expertise:

• Operate and oversee melting furnace temperature control, metal composition and pouring quality.
• Manage die casting machines for consistent shot quality and cycle time optimization.
• Oversee de-gating operations for efficiency and minimal defects.
• Handle robotic automation for part handling, spraying and de-gating.
• Manage tool lubrication systems to improve die life and product quality.

Quality Assurance:

• Ensure adherence to product specifications and dimensional tolerances.
• Work closely with the Quality team to address defects such as porosity, cold shuts, or shrinkage.
• Implement corrective and preventive actions (CAPA) for process issues.

Maintenance & Troubleshooting:

• Coordinate with the maintenance team for preventive maintenance of machines, furnaces, and robots.
• Troubleshoot mechanical, hydraulic, pneumatic, and automation issues in die casting equipment.
• Maintain die maintenance schedules to ensure availability and reliability.

Continuous Improvement

• Implement Lean Manufacturing, Kaizen, and TPM practices.
• Improve OEE (Overall Equipment Effectiveness) through cycle time reduction and downtime control.
• Optimize tool lubrication and automation cycles for better productivity.

Team management & Training:

• Lead a team of engineers, supervisors, operators, and technicians.
• Train staff on die casting processes, robotic programming basics, and safety practices.
• Monitor shift discipline, performance, and manpower allocation.

Our requirements:

• Graduate in B.E / B.Tech in Mechanical / Production / Metallurgy Engineering.
• 11 – 15 years of experience in die casting production, with at least 3-4 years in a supervisory role.
• Strong knowledge of melting furnaces, high tonnage die casting machines, de-gating processes, robotics, and tool lubrication systems.
• Familiarity with casting defects, metallurgical quality checks, and automation systems.
• Technical Skills:
  • Melting furnace operations and alloy control
  • High tonnage die casting machine handling.
  • Robotic de-gating and spraying systems.
  • Tool lubrication systems and die maintenance.
• Audit & Safety Knowledge:
  • Working knowledge of IATF 16949 standards and audit procedures.
  • Multi – level safety experience including compliance and emergency preparedness.

What we offer:

• Top-industry compensation and benefits package
• A unique opportunity to develop professionally; innovate & create
• Independent and interesting role where you contribute to driving business success
• A truly international work context.