Manufacturing Test Engineering jobs at Tesla

• Sustain 24 by 7 production operations through responding to and resolving breakdowns quickly and efficiently to minimize downtime
• Active leader of a cross functional TPM team while taking on improvement projects to assist in improving the factory. Diagnoses equipment failures, finds root cause and improve overall equipment effectiveness. Lead equipment upgrades with a focus on serviceability, reliability, and process capability
• Develop and improve equipment validation procedures including calibration and qualification
• Become expert level trainer on all machines in assigned area and be responsible for the level of knowledge of Shift technicians. Provide hands-on support to maintenance team to troubleshoot and resolve extended downtime situations
• Takes initiative to create, implement and improve preventative and predictive Maintenance documents and schedules, under the direction of the Maintenance Planner
• Program ladder logic and structured text on multiple PLC controller platforms (Allen-Bradley, Siemens). Program and teach industrial 6-axis robots (Fanuc) Sequence complex, multi-station machinery for material pick-and-place, dispense, fastening, welding and conveyance applications
• Participate in spare part analysis and inventory development, cost reduction, improvement working with Spares Department to RMA faulty components and communicate needs to the vendor

• Degree in Mechanical, Electrical, Mechatronic, or equivalent experience
• Experience with PLC programming, troubleshooting and configuration. Good overall computer skills with demonstrated ability in Siemens programming language is preferred
• Experience commissioning and improving Equipment. Have a demonstrated track record of Overall Equipment Effectiveness (OEE) improvement, Preventative and Predictive Maintenance activities, preferred
• Robotics maintenance, troubleshooting, optimization & teaching, preferred
• 3+ years in a highly automated, high volume manufacturing facility, good understanding of Computerized Maintenance Management System (CMMS), Safety, Ergonomics, Change Point Management, Spare Parts Management, is a plus
• Strong problem-solving skills and an aptitude for learning systems quickly. Able to utilize structured problem-solving techniques such as DMAIC, Ishikawa, Five Why (5W) or Eight Disciplines (8D). Able to resolve high level performance issues into addressable actions, preferred
• Able to read and interpret basic mechanical drawings and electrical schematics, experience developing and improving HMI’s, Fanuc Robotics / Ignition Experience, preferred
• Strong ability to work and communicate effectively with team and peers within a manufacturing and engineering organization as well as cross-functional teams. This includes excellent communication skills: written and verbal
• Creative capacity for developing new ways to do things better, cheaper, faster in alignment with the Tesla approach to revolutionary product development, is a plus
• Passion for making fantastic new products and using testing to enable an engineering organization to achieve outstanding quality, reliability, and excellence. Willing to perform shift work (nights and weekends) and overtime as required

• Program and debug structure text and ladder logic code on multiple PLC controller platforms (B&R Automation Studio, Beckhoff TwinCAT and Siemens TIA Portal

• Develop code that is organized, structured, documented, maintainable and reusable

• Create robust programs and sequences to control complex, multi-station machinery to perform processes such as material pick and place, dispense, fastening, welding, testing and material transport

• Use Python scripting and SQL to interface equipment with Tesla Manufacturing Execution System (MES) and to collect data into production databases

• Create intuitive operator touchscreen interfaces using MappView/TwinCAT HMI and SCADA dashboards screens using Ignition

• Set up and tune servo drives and VFDs for fast and smooth operation (Schneider, B&R, Beckhoff, Siemens, SEW)

• Design and implement control reliable safety systems for safeguarding robots, gantries, conveyors, and other high-volume manufacturing equipment as per codes and standards

• Manage electrical cabinet builds, field wiring, pneumatic and fluid plumbing

• Participate in initial equipment conceptual development and carefully balance product specifications, process requirements, layout complexity, cost, and lead-time limits

• Manage suppliers during specification, design, buyoff and installation of automated manufacturing equipment

• Bachelor’s Degree in Electrical, Mechanical or Mechatronics Engineering, Computer Science or 5+ years’ experience in Control Systems Design and Implementation

• PLC (Siemens, Beckhoff or B&R preferred)

• Human Machine Interface (HMI / GUI – Beckhoff View, WinCC, Ignition)

• Proficiency creating detailed electrical and fluid schematics in CAD (EPLAN preferred)

• Structured Text (IEC 61131-3) programming skills

• Drive design, development, commissioning, and ramp of part feeding, material handling/loading, and active mover or linear motion conveyance systems used in custom high speed automated manufacturing equipment. Design equipment fixtures, part loading, feeding, and conveyance equipment to add functionality and improve productivity
• Work collaboratively as the equipment expert to ensure production lines run in a safe, efficient manner producing high quality parts. Become owner / subject matter expert to drive equipment-related process improvement including detailed troubleshooting and root cause analysis. Become owner of data management effectiveness and reliability for automated active mover/transport systems
• Debug and optimize automated processes to reduce cycle times and maximize OEE. Troubleshoot and recover processes using PLC, HMI, or tool management software, and implement changes/improvements. Provide hands-on support to maintenance team to troubleshoot and resolve extended downtime situations. Build training material, maintenance routines, and related documentation for equipment life cycle management
• Lead safety and ergonomic improvements to production equipment which meets or exceeds regulations or best practices
• Identify equipment critical spare parts and ensure sufficient coverage to prevent extended downtime situations
• Participate in supplier/internal equipment FAT and SAT
• Develop and manage FMEA / risk assessments to prioritize equipment improvement projects and ensure sufficient repair strategies

• Bachelor's Degree or equivalent experience in interdisciplinary/integrated Engineering, Manufacturing Engineering, or equivalent in a high volume manufacturing environment
• 3D CAD design experience in production equipment, high volume part handling, conveyance systems, linear motion systems, creating/validating layouts, tooling drawings, pneumatic and electrical schematics
• Demonstrated experience ramping equipment into manufacturing – automation assembly equipment, parts and material feeding, active mover and linear motion platforms, web handling, electromechanical systems, PLCs, motion controls, vision systems and data capture
• Demonstrated experience solving complex electromechanical and software system issues with limited documentation to debug, build process know-how, and kick off improvement projects
• Structured thinking and problem solving abilities. Proven through a number of root cause analysis following a data driven approach, statistical software (JMP) a plus. Experience with motion control programming, backup and restoration a plus
• Availability for domestic/international travel as required
• Knowledge and understanding of Battery Cell technology a plus

We are seeking a highly skilled and experienced Silicon Test Engineer to join our Electronics Test and Automation (ETAG) team. As a Silicon Test Engineer, you will play a critical role in ensuring the quality and reliability of our silicon products by developing and deploying production testers to validate their functionality and performance at suppliers. You will work closely with cross-functional teams, including design, validation, and software engineering, to identify and debug issues, and ensure that our products meet the required specifications and quality standards.

• Develop production tests to validate the functionality and performance of silicon products, including SoCs and PCBAs at suppliers

• Collaborate with design and validation teams to identify and debug issues, and ensure that products meet the required specifications and quality standards

• Create and maintain test plans, test cases, and test scripts to ensure comprehensive coverage of silicon products

• Develop and maintain automation frameworks and tools to improve test efficiency and reduce manual testing effort

• Analyze test results, identify trends, and provide recommendations for process improvements

• Work closely with software engineering teams to ensure that software and firmware are compatible with silicon products

• Participate in silicon bringup activities, including silicon validation, debug, and characterization

• Collaborate with external partners and vendors to ensure compatibility and interoperability of silicon products

• Develop and maintain documentation of test plans, test results, and debug procedures

• Degree in Computer Science, Electrical Engineering, or related field or equivalent experience

• 5+ years of experience in silicon bringup, validation, and production testing

• Strong understanding of computer architecture, digital logic, and microprocessors

• Experience with test automation frameworks and tools, such as Python, Perl, and C++

• Excellent problem-solving skills, with the ability to debug complex issues

• Strong communication and collaboration skills, with the ability to work effectively with cross-functional teams

• Experience with version control systems, such as Git or SVN

• Familiarity with Linux or other operating systems
• Experience with vendors and contract manufacturing product yield improvement and failure analysis∑
• Up to 10% travel to suppliers worldwide

• Demonstrates an aptitude towards learning Engineering Test Standards with a safety-first attitude
• Motivated to work in a high-paced, dynamic environment
• Willingness to learn new and innovative technologies
• Organizing and maintaining lab equipment, parts, and tools
• Support communal operations and oversight of environmental chamber logistics
• Support other technicians on test setup, inspection, and end of test wrap up
• Assembly and disassembly of test fixtures and equipment
• Organizing parts by using fork-lifts and other equipment, as well as become the technical expert and owner for shipping and logistics
• Support wiring harness fabrication, including soldering, crimping, and following wiring diagrams
• Assist in the battery discharging and scrapping process

• Ability to follow technician/engineer instructions to operate charging equipment, basic hand tools, test equipment, and data acquisition systems used for data collection
• Able to identify and assess potential electrical hazards or risks to ensure a safe working environment
• Establish and maintain cooperative working relationships with those contacted in the course of work, including the public
• Able and willing to lift at least 50 lbs.
• Comfortable working in an industrial environment (90% indoor)
• Track record of using hand tools to perform basic shop operations
• Work with a collaborative attitude and team spirit
• Effectively handle multiple priorities, organize workload, and meet deadlines
• Basic high voltage training or demonstrated working knowledge of high voltage DC systems, high voltage battery packs, and associated safety protocols

• Conduct visual and functional inspections of actuators and associated parts to identify defects, irregularities, and areas for improvement
• Install actuators on dynamometers, test, and analyze engineering prototypes to validate design assumptions and identify areas for improvement
• Collaborate with test engineers to develop and execute test plans, procedures, and protocols to validate drive unit performance and reliability
• Communicate effectively with cross-functional teams, including design, reliability, and Test Engineers, to identify and resolve technical issues and improve product design
• Provide clear and concise documentation of test results, inspection findings, and technical issues to support data-driven decision making
• Maintain a high standard of organization and safety in the lab, including inventory management, tooling, and equipment maintenance
• Identify opportunities for process improvements and implement changes to increase efficiency and productivity
• Design, fabricate, and modify test fixtures and equipment to support actuator testing and validation
• Stay up to date with industry trends, best practices, and emerging technologies
• You may travel to support lab expansion and testing activities at Bay Area and/or global Tesla facilities

• Extensive practical experience in a similar role, with a strong background in Engineering principles and practices
• Proficient in mechanical fabrication, with experience in machine shop operations and expert-level skills with hand and power tools
• Ability to disassemble and reassemble electromechanical systems without instruction, demonstrating strong mechanical aptitude
• Familiarity with standard electronics lab tools, including AC/DC meters, data acquisition systems, and AC/DC power supplies
• Experience with wiring harness design and fabrication, including soldering, crimping, and following wiring diagrams
• Strong understanding of physics and engineering fundamentals, with the ability to apply principles to solve complex problems
• Excellent documentation and written communication skills, with proficiency in Microsoft Office
• Experience with LabVIEW or Python or similar is a plus
• Ability to lift up to 50 lbs., with frequent standing, walking, and bending in a fast-paced lab environment

• Ensure sufficient coverage of competent, trained staff to support all Quality and Production targets in all Gigafactory manufacturing operations and maintain a culture that prioritizes safety and quality through communication, action, and accountability
• Identify opportunities to qualify products and processes efficiently and effectively, constantly looking for improvements
• Own execution of the control plan – tracking results to make data driven decisions. Leading issue resolution (including root cause investigation) for all audit failures and non-conforming material; Ensure Quality Operations teams utilize standardized work and consistent work practices across shifts and areas.
• Foster an environment of continuous learning and improvement and develop individual professional development for supervisory team
• Drive a culture that prioritizes safety and quality through communication, action, and accountability. Motivate your team through recognition awards; Immerse yourself within the cross functional team of production/engineering/maintenance/safety/production control/NPI organizations to provide world class customer service
• Facilitate the improvement of Quality controls and audits to prevent escape of suspect material. Support projects to ensure robustness in the quality system and its controls by implementing effective controls for suspect materials (Physical and virtual material management). Provide effective equipment and tooling to improve quality timeline and disposition. Support the allocation of resources and space to complete quality inspections and disposition without escape of material
• Focus on the development of all team members by getting to know them and understand their skills and abilities; Utilize a skills matrix that you define to evaluate and address the areas that need refinement

• 3+ year experience managing teams of people in high-volume manufacturing setting. Preferred experience managing a mixture of individual contributors and people leaders
• Bachelor’s Degree in Engineering, Business, or other Technical discipline, evidence of exceptional experience, or equivalent
• Demonstrated ability to support Quality problem identification, prioritization, and resolution
• Ability to work with and develop Quality performance metrics. Ability to develop motivation and drive from team members even on challenging situations. Ability to work well under extreme pressure while managing competing demands and deadlines
• Communicate clearly using excellent written, verbal, and strong organization skills with meticulous attention to detail and must have command of the English language, both written and verbal
• Proficiency in concepts such as SPC, process capability, PFMEA, Control Plan
• Fluent with common MS office programs (Word, Excel, PowerPoint, etc.)