Internship Aerodynamics Engineering Fall jobs at Tesla

• Program and debug structure text and ladder logic code on multiple PLC controller platforms (B&R Automation Studio, Beckhoff TwinCAT and Siemens TIA Portal

• Develop code that is organized, structured, documented, maintainable and reusable

• Create robust programs and sequences to control complex, multi-station machinery to perform processes such as material pick and place, dispense, fastening, welding, testing and material transport

• Use Python scripting and SQL to interface equipment with Tesla Manufacturing Execution System (MES) and to collect data into production databases

• Create intuitive operator touchscreen interfaces using MappView/TwinCAT HMI and SCADA dashboards screens using Ignition

• Set up and tune servo drives and VFDs for fast and smooth operation (Schneider, B&R, Beckhoff, Siemens, SEW)

• Design and implement control reliable safety systems for safeguarding robots, gantries, conveyors, and other high-volume manufacturing equipment as per codes and standards

• Manage electrical cabinet builds, field wiring, pneumatic and fluid plumbing

• Participate in initial equipment conceptual development and carefully balance product specifications, process requirements, layout complexity, cost, and lead-time limits

• Manage suppliers during specification, design, buyoff and installation of automated manufacturing equipment

• Bachelor’s Degree in Electrical, Mechanical or Mechatronics Engineering, Computer Science or 5+ years’ experience in Control Systems Design and Implementation

• PLC (Siemens, Beckhoff or B&R preferred)

• Human Machine Interface (HMI / GUI – Beckhoff View, WinCC, Ignition)

• Proficiency creating detailed electrical and fluid schematics in CAD (EPLAN preferred)

• Structured Text (IEC 61131-3) programming skills

• Drive design, development, commissioning, and ramp of part feeding, material handling/loading, and active mover or linear motion conveyance systems used in custom high speed automated manufacturing equipment. Design equipment fixtures, part loading, feeding, and conveyance equipment to add functionality and improve productivity
• Work collaboratively as the equipment expert to ensure production lines run in a safe, efficient manner producing high quality parts. Become owner / subject matter expert to drive equipment-related process improvement including detailed troubleshooting and root cause analysis. Become owner of data management effectiveness and reliability for automated active mover/transport systems
• Debug and optimize automated processes to reduce cycle times and maximize OEE. Troubleshoot and recover processes using PLC, HMI, or tool management software, and implement changes/improvements. Provide hands-on support to maintenance team to troubleshoot and resolve extended downtime situations. Build training material, maintenance routines, and related documentation for equipment life cycle management
• Lead safety and ergonomic improvements to production equipment which meets or exceeds regulations or best practices
• Identify equipment critical spare parts and ensure sufficient coverage to prevent extended downtime situations
• Participate in supplier/internal equipment FAT and SAT
• Develop and manage FMEA / risk assessments to prioritize equipment improvement projects and ensure sufficient repair strategies

• Bachelor's Degree or equivalent experience in interdisciplinary/integrated Engineering, Manufacturing Engineering, or equivalent in a high volume manufacturing environment
• 3D CAD design experience in production equipment, high volume part handling, conveyance systems, linear motion systems, creating/validating layouts, tooling drawings, pneumatic and electrical schematics
• Demonstrated experience ramping equipment into manufacturing – automation assembly equipment, parts and material feeding, active mover and linear motion platforms, web handling, electromechanical systems, PLCs, motion controls, vision systems and data capture
• Demonstrated experience solving complex electromechanical and software system issues with limited documentation to debug, build process know-how, and kick off improvement projects
• Structured thinking and problem solving abilities. Proven through a number of root cause analysis following a data driven approach, statistical software (JMP) a plus. Experience with motion control programming, backup and restoration a plus
• Availability for domestic/international travel as required
• Knowledge and understanding of Battery Cell technology a plus

• Demonstrates an aptitude towards learning Engineering Test Standards with a safety-first attitude
• Motivated to work in a high-paced, dynamic environment
• Willingness to learn new and innovative technologies
• Organizing and maintaining lab equipment, parts, and tools
• Support communal operations and oversight of environmental chamber logistics
• Support other technicians on test setup, inspection, and end of test wrap up
• Assembly and disassembly of test fixtures and equipment
• Organizing parts by using fork-lifts and other equipment, as well as become the technical expert and owner for shipping and logistics
• Support wiring harness fabrication, including soldering, crimping, and following wiring diagrams
• Assist in the battery discharging and scrapping process

• Ability to follow technician/engineer instructions to operate charging equipment, basic hand tools, test equipment, and data acquisition systems used for data collection
• Able to identify and assess potential electrical hazards or risks to ensure a safe working environment
• Establish and maintain cooperative working relationships with those contacted in the course of work, including the public
• Able and willing to lift at least 50 lbs.
• Comfortable working in an industrial environment (90% indoor)
• Track record of using hand tools to perform basic shop operations
• Work with a collaborative attitude and team spirit
• Effectively handle multiple priorities, organize workload, and meet deadlines
• Basic high voltage training or demonstrated working knowledge of high voltage DC systems, high voltage battery packs, and associated safety protocols

• Conduct visual and functional inspections of actuators and associated parts to identify defects, irregularities, and areas for improvement
• Install actuators on dynamometers, test, and analyze engineering prototypes to validate design assumptions and identify areas for improvement
• Collaborate with test engineers to develop and execute test plans, procedures, and protocols to validate drive unit performance and reliability
• Communicate effectively with cross-functional teams, including design, reliability, and Test Engineers, to identify and resolve technical issues and improve product design
• Provide clear and concise documentation of test results, inspection findings, and technical issues to support data-driven decision making
• Maintain a high standard of organization and safety in the lab, including inventory management, tooling, and equipment maintenance
• Identify opportunities for process improvements and implement changes to increase efficiency and productivity
• Design, fabricate, and modify test fixtures and equipment to support actuator testing and validation
• Stay up to date with industry trends, best practices, and emerging technologies
• You may travel to support lab expansion and testing activities at Bay Area and/or global Tesla facilities

• Extensive practical experience in a similar role, with a strong background in Engineering principles and practices
• Proficient in mechanical fabrication, with experience in machine shop operations and expert-level skills with hand and power tools
• Ability to disassemble and reassemble electromechanical systems without instruction, demonstrating strong mechanical aptitude
• Familiarity with standard electronics lab tools, including AC/DC meters, data acquisition systems, and AC/DC power supplies
• Experience with wiring harness design and fabrication, including soldering, crimping, and following wiring diagrams
• Strong understanding of physics and engineering fundamentals, with the ability to apply principles to solve complex problems
• Excellent documentation and written communication skills, with proficiency in Microsoft Office
• Experience with LabVIEW or Python or similar is a plus
• Ability to lift up to 50 lbs., with frequent standing, walking, and bending in a fast-paced lab environment

Advanced Automation Electrical Engineering

• Electrical Controls Engineers in Tesla's Advanced Automation group design, develop and commission machine control systems for Tesla 4680 Cell Manufacturing from concept to implementation, working with in-house Tesla engineering teams and outside vendors. This position owns electrical controls designs inside our groundbreaking Tesla 4680 Cell Manufacturing sites globally, in California, Texas, Berlin, and all future Tesla Cell factories. Tesla Cell Manufacturing is a high-speed manufacturing process containing discrete and continuous operations, extremely high-quality standards and a high degree of automation.

• Tesla is looking for amazing Interns who are passionate about harnessing electronics, firmware, and test technology areas to drive the world’s transition to a sustainable future. Internship roles in our teams provides significant independence and ownership of design and test projects, while still providing excellent mentorship and guidance. We emphasize collaboration in our work, and always encourage each other to have fun while we change the world together.

• Basic understanding designing electrical control panels, controls system wiring and instrumentation
• Experience selecting appropriate circuit protectors, wire and cable, sensors, safety hardware, PLC hardware, remote I/O, variable frequency drives (VFDs), servo systems, and key electrical control components
• Knowledge of Electrical Standards (NFPA 79, IEC 60204-1, UL508A).
• Familiarity with Beckhoff and Siemens overall control system/components, with some track record of previous projects implementation on these platforms
• Familiar with EtherCat, FSoE, ProfiNet and ProfiSafe architecture

• Build test fixtures and conduct component and system level tests
• Compile, organize, and archive test results
• Document and report issues identified during tests or inspections
• Prepare and maintain test parts, devices and equipment
• Collaborate with engineers to analysis issues discovered
• Provide written and verbal test status updates to key stakeholders through Jira
• Support engineering teams in instrumentation and data acquisition
• Comply with safety policies and regulations

• 2+ years of experience with mechanical, electrical, or material testing
• Ability to operate safely a wide variety of hand and power tools, shop tools, and lab equipment
• Hands-on experience with test setup and execution
• Experience and knowledge of collecting data and reporting data in a data collection software such as MS Excel is a must
• Excellent teamwork/interpersonal skills with a willingness to gain and share new knowledge and the ability to communicate effectively
• Familiarity with environmental stress testing or automated test systems is a plus
• Positive attitude, eager to learn and ability to change direction quickly
• Remain engaged, proactive and positive in tough circumstances
• Own assignments and take full accountability for their success
• High awareness of safety procedures and practices

In the Abuse Testing & Engineering group, we push energy storage and power electronics to their limits and beyond using specialized equipment to apply electrical, mechanical, and thermal stresses. Our goal is to provide rapid feedback to inform designs early in development, by understanding how robust systems perform under abusive conditions. We accommodate external regulations but have a strong focus on internal requirements and test to failure. Every Tesla battery product comes through our lab, both vehicles and energy storage. Our environment is fast-paced and incredibly exciting.

We are looking for an Engineer to test a variety of electrically abusive scenarios for power electronics and battery systems across both vehicle and energy products. In this role, you would collaborate with “Pack” and Electronics Design Engineers to design subscale and full-scale tests that meet our requirements, as small as a single cell and as large as an entire product. You would own the testing, through planning and execution (with technician support), results summary and shared decision-making with design teams, resulting in products with world-class safety performance.

• Engage electronics and battery pack teams to understand and prioritize test needs
• Create test plans and execute tests such as FET shoot-through, overvoltage, overcurrent, arc flash, electrical joints failure, or conductive fluid exposure
• Develop sub-pack-scale tests to study novel failure modes with higher fidelity
• Develop any new test equipment needed to conduct tests
• Anticipate and mitigate test execution hazards
• Share results and maintain documentation to be easily referenced by other teams
• Recreate field incidents and suggest countermeasures

• Degree in Mechanical, Electrical, Applied Physics Engineering or equivalent experience
• 5+ years’ experience in physically applied engineering (lab testing, development, hobby or school projects)
• Must be hands-on (wiring, prototyping, troubleshooting, instrumentation)
• Enjoys working in cross-functional groups and leading technicians
• Able to plan many concurrent activities in a fast-paced, rapidly changing environment
• Up to 20% travel
• Bonus: experience with CAN bus, battery management systems, Python, National Instruments data acquisition hardware / LabVIEW, CAD, oscilloscopes and related high voltage probes, or similar