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Test Engineering Technician Failure Analysis jobs at Tesla in United States, Sunnyvale
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Sunnyvale
18 jobs found
23.04.2025
T
Tesla Electrical Systems Test Engineer RD Test Systems United States, California, Sunnyvale
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Design, develop, and integrate end-to-end electrical hardware test solutions that drive product innovation. Collaborate with mechanical, electrical, and software design teams to troubleshoot and resolve technical issues, ensuring minimal downtime...
Description:
What You’ll Do What You’ll Bring
- Design, develop, and integrate end-to-end electrical hardware test solutions that drive product innovation
- Collaborate with mechanical, electrical, and software design teams to troubleshoot and resolve technical issues, ensuring minimal downtime and optimal system performance
- Analyze data, generate reports, and communicate results to engineering teams, informing design releases and improvements
- Investigate equipment failures, document findings, and drive test system improvements
- Develop validation test plans, procedures, and reports, working closely with hardware and software design teams
- Lead validation testing and system integration of new upgrades and solutions, creating electrical schematics, BOMs, harness drawings, and system diagrams as needed
- Perform component, board, and system-level electrical, functional, and characterization measurements
- Bachelor’s Degree in Electrical Engineering with 2+ years of professional experience or equivalent experience
- Hands-on hardware design and testing experience in power electronics, low-power analog, and digital circuits
- Experience with PCB layout, signal integrity, noise, and EMI considerations (Altium experience required)
- Familiarity with modeling and circuit simulation tools, such as MATLAB-Simulink and LTspice
- Experience with embedded programming, digital communication protocols, and laboratory test equipment
- Strong knowledge of dynos, motors, power systems, and switchgear components
- Understanding of electrical safety requirements, including NEC, international installation codes, UL, and CE
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23.04.2025
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Tesla Test Engineering Technician Failure Analysis United States, California, Sunnyvale
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Build and operate automated test equipment such as test PCBAs, harnesses and fixtures to make functional testing more efficient and repeatable. Utilize existing company-wide test infrastructure to new products and...
Description:
What You’ll Do What You’ll Bring
Build and operate automated test equipment such as test PCBAs, harnesses and fixtures to make functional testing more efficient and repeatable
Utilize existing company-wide test infrastructure to new products and parts
Perform data analysis on test results and present findings to requesting engineers
Support day-day operations of staff performing high volume part testing
1-3 years in a hands-on lab or testing environment
Experience building test harnesses and fixtures
Hands-on experience with electrical test equipment (e.g., multimeters, DAQs, oscilloscopes, power supplies, curve tracer, and function generators), instrumentation, multiplexers, and measurement techniques
Experience with Windows and Linux is preferred
Experience with 3D CAD preferred
Ability to lift 30 lbs.
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22.04.2025
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Tesla Field Reliability Engineering Technician High Voltage Batter... United States, California, Sunnyvale
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Coordinate incoming hardware sent back for failure analysis. Perform sample preparation and inspection on a variety of electrical and electromechanical systems. Triage hardware for issues as requested by engineers. Support...
Description:
What You’ll Do What You’ll Bring
- Coordinate incoming hardware sent back for failure analysis
- Perform sample preparation and inspection on a variety of electrical and electromechanical systems
- Triage hardware for issues as requested by engineers
- Support root cause analysis from issue identification to countermeasure implementation
- Execute experiments to test theories about failure cause
- Use analytical tools and techniques including cross-sectioning, electrical debug, X-Ray, microscopes, and others
- 1+ Year of industry experience or equivalent in an analytical lab or similar manufacturing environment
- Bachelor's Dergee in Mechanical Engineering or equivalent experience, is preferred
- Excellent written and verbal communication skills, including proficiency with Microsoft Office
- Excellent fine motor skills, including soldering and probing PCBAs
- Strong demonstrable experience with electrical test equipment: Power Supplies, Multimeter, Oscilloscopes, and other common equipment
- Fine electronics probing and solder skills necessary
- Proficient at reading schematics and troubleshooting analog and digital circuits is a strong plus
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22.04.2025
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Tesla Service Technician United States, California, Sunnyvale
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Execute both basic and advanced diagnostic and repair work on all Tesla products. Collaborate with team members to maximize repair efficiency and ensure exceptional product delivery, including vehicle cleaning and...
Description:
What You’ll Do What You’ll Bring
- Execute both basic and advanced diagnostic and repair work on all Tesla products
- Collaborate with team members to maximize repair efficiency and ensure exceptional product delivery, including vehicle cleaning and detailing
- Operate a variety of high-quality hand, power, and shop tools
- Utilize a company supplied laptop for diagnostics and online training
- Accurately document repairs and inspect and maintain shop equipment, requesting replacements as necessary
- Provide direct feedback to Tesla's design and engineering teams to continuously enhance repair procedures and products
- Maintain a collaborative, inclusive, and respectful attitude in a dynamic environment
- Proven ability to adapt to new technologies, innovate, follow instructions attentively, and effectively manage multiple priorities to meet deadlines
- Section 609 Refrigerant handling certification, preferred
- Evidence of a "safety first" attitude
- Basic command of the English language
- Proficiency in fundamental computer skills, including web browsing and standard applications such as Excel and Word
- Valid driver's license required
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22.04.2025
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Tesla Engineering Technician Test Systems Engineering United States, California, Sunnyvale
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In collaboration with Engineers, design, build, operate, and maintain test fixtures, setups, and ad hoc equipment for R&D projects, including development and qualification testing on mechanical and electrical hardware with...
Description:
What You’ll Do What You’ll Bring
- In collaboration with Engineers, design, build, operate, and maintain test fixtures, setups, and ad hoc equipment for R&D projects, including development and qualification testing on mechanical and electrical hardware with minimal supporting documentation
- Perform light fabrication and assembly tasks, including operation of manual machining tools, welders, common shop, power, and hand tools
- Maintain or create documentation during fault finding, maintenance, or upgrade activities
- Understand and follow safety and environmental regulations, as well as identifies safety and environmental concerns
- Improve test capability and efficiency by making continuous improvements to test methods, rigs, equipment and by communicating feedback to Engineers
- Conduct post-test teardowns to evaluate failure modes of concern
- Build high quality harnesses, cables, and enclosures per Engineering documentation
- Maintain a clean, safe, and organized working environment throughout builds, effectively handle multiple priorities, organize workload, and meet deadlines
- Experience working in a fast-paced R&D environment focused on transitioning conceptual designs to fully validated functional prototypes
- Willing to travel domestic and international when necessary
- Ability to lift 45 lbs. when needed
- Strong mechanical assembly knowledge (able to disassemble and reassemble prototype equipment with minimal documentation)
- Materials organization (kitting materials per project requirements)
- Excellent oral and written communication
- 3-5+ years demonstrated hands-on work experience in a related field/environment
- Experience utilizing Jira, SharePoint, and Confluence
- Work experience troubleshooting equipment with multiple levels of subsystems
- Practical knowledge of CAN and LIN protocols
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16.04.2025
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Tesla Failure Analysis Engineer High Voltage Battery United States, California, Sunnyvale
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Develop methods and execute teardown and failure analysis investigations on high voltage battery packs, modules, and related components. Work with electrical and mechanical test equipment to characterize failed components. Work...
Description:
What You’ll Do What You’ll Bring
- Develop methods and execute teardown and failure analysis investigations on high voltage battery packs, modules, and related components
- Work with electrical and mechanical test equipment to characterize failed components
- Work with CNC, Waterjet, and other machine-shop/fabrication equipment to develop new teardown techniques
- Document and communicate findings, techniques, and procedures
- Present FA findings in broad team meetings
- Coordinate and cross train other engineers and technicians
- Bachelor's Degree in Mechanical Engineering or equivalent experience
- Proficient in electrical measurements using DMM, Oscilloscope, and Power Supplies
- Strong CAD experience in CATIA, Solidworks, or similar
- Experience working in a machine shop/fabrication shop
- Experience with CNC, Waterjet, Laser Cutters, etc preferred
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16.04.2025
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Tesla Engineering Technician Semi Truck Drive Unit United States, California, Sunnyvale
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Conduct visual and functional inspections of Semi-Truck drive units and associated parts to identify defects, irregularities, and areas for improvement. Install drive units on Dynamometers, test, and analyze engineering prototypes...
Description:
What You’ll Do What You’ll Bring
- Conduct visual and functional inspections of Semi-Truck drive units and associated parts to identify defects, irregularities, and areas for improvement
- Install drive units on Dynamometers, test, and analyze engineering prototypes to validate design assumptions and identify areas for improvement
- Collaborate with test engineers to develop and execute test plans, procedures, and protocols to validate drive unit performance and reliability
- Communicate effectively with cross-functional teams, including design, reliability, and test engineers, to identify and resolve technical issues and improve product design
- Provide clear and concise documentation of test results, inspection findings, and technical issues to support data-driven decision making
- Maintain a high standard of organization and safety in the lab, including inventory management, tooling, and equipment maintenance
- Identify opportunities for process improvements and implement changes to increase efficiency and productivity
- Design, fabricate, and modify test fixtures and equipment to support drive system testing and validation
- Stay up to date with industry trends, best practices, and emerging technologies in high voltage systems and electric vehicles
- You may travel to support lab expansion and testing activities at Bay Area and/or global Tesla facilities
- Extensive practical experience in a similar role, with a strong background in engineering principles and practices
- High Voltage training or demonstrated working knowledge of high voltage DC systems, electric drive units, and associated safety protocols
- Proficient in mechanical fabrication, with experience in machine shop operations and expert-level skills with hand and power tools
- Ability to disassemble and reassemble electromechanical systems without instruction, demonstrating strong mechanical aptitude
- Familiarity with standard electronics lab tools, including AC/DC meters, data acquisition systems, and AC/DC power supplies
- Experience with wiring harness design and fabrication, including soldering, crimping, and following wiring diagrams
- Strong understanding of physics and engineering fundamentals, with the ability to apply principles to solve complex problems
- Excellent documentation and written communication skills, with proficiency in Microsoft Office
- Experience with LabVIEW or Python or similar is a plus
- Ability to lift up to 50 lbs., with frequent standing, walking, and bending in a fast-paced lab environment
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Design, develop, and integrate end-to-end electrical hardware test solutions that drive product innovation. Collaborate with mechanical, electrical, and software design teams to troubleshoot and resolve technical issues, ensuring minimal downtime...
Description:
What You’ll Do What You’ll Bring
- Design, develop, and integrate end-to-end electrical hardware test solutions that drive product innovation
- Collaborate with mechanical, electrical, and software design teams to troubleshoot and resolve technical issues, ensuring minimal downtime and optimal system performance
- Analyze data, generate reports, and communicate results to engineering teams, informing design releases and improvements
- Investigate equipment failures, document findings, and drive test system improvements
- Develop validation test plans, procedures, and reports, working closely with hardware and software design teams
- Lead validation testing and system integration of new upgrades and solutions, creating electrical schematics, BOMs, harness drawings, and system diagrams as needed
- Perform component, board, and system-level electrical, functional, and characterization measurements
- Bachelor’s Degree in Electrical Engineering with 2+ years of professional experience or equivalent experience
- Hands-on hardware design and testing experience in power electronics, low-power analog, and digital circuits
- Experience with PCB layout, signal integrity, noise, and EMI considerations (Altium experience required)
- Familiarity with modeling and circuit simulation tools, such as MATLAB-Simulink and LTspice
- Experience with embedded programming, digital communication protocols, and laboratory test equipment
- Strong knowledge of dynos, motors, power systems, and switchgear components
- Understanding of electrical safety requirements, including NEC, international installation codes, UL, and CE
Show more
These jobs might be a good fit
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