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Process Supervisor Battery Module jobs at Tesla in United States, Sparks
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Sparks
76 jobs found
12.05.2025
T
Tesla Manufacturing Equipment Engineer Expansion Battery Module United States, Nevada, Sparks
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Description:
What You’ll Do What You’ll Bring
- Sustain 24 by 7 production operations through responding to and resolving breakdowns quickly and efficiently to minimize downtime
- Active leader of a cross functional TPM team while taking on improvement projects to assist in improving the factory. Diagnoses equipment failures, finds root cause and improve overall equipment effectiveness. Lead equipment upgrades with a focus on serviceability, reliability, and process capability
- Develop and improve equipment validation procedures including calibration and qualification
- Become expert level trainer on all machines in assigned area and be responsible for the level of knowledge of Shift technicians. Provide hands-on support to maintenance team to troubleshoot and resolve extended downtime situations
- Takes initiative to create, implement and improve preventative and predictive Maintenance documents and schedules, under the direction of the Maintenance Planner
- Program ladder logic and structured text on multiple PLC controller platforms (Allen-Bradley, Siemens). Program and teach industrial 6-axis robots (Fanuc) Sequence complex, multi-station machinery for material pick-and-place, dispense, fastening, welding and conveyance applications
- Participate in spare part analysis and inventory development, cost reduction, improvement working with Spares Department to RMA faulty components and communicate needs to the vendor
- Degree in Mechanical, Electrical, Mechatronic, or equivalent experience
- Experience with PLC programming, troubleshooting and configuration. Good overall computer skills with demonstrated ability in Siemens programming language is preferred
- Experience commissioning and improving Equipment. Have a demonstrated track record of Overall Equipment Effectiveness (OEE) improvement, Preventative and Predictive Maintenance activities, preferred
- Robotics maintenance, troubleshooting, optimization & teaching, preferred
- 3+ years in a highly automated, high volume manufacturing facility, good understanding of Computerized Maintenance Management System (CMMS), Safety, Ergonomics, Change Point Management, Spare Parts Management, is a plus
- Strong problem-solving skills and an aptitude for learning systems quickly. Able to utilize structured problem-solving techniques such as DMAIC, Ishikawa, Five Why (5W) or Eight Disciplines (8D). Able to resolve high level performance issues into addressable actions, preferred
- Able to read and interpret basic mechanical drawings and electrical schematics, experience developing and improving HMI’s, Fanuc Robotics / Ignition Experience, preferred
- Strong ability to work and communicate effectively with team and peers within a manufacturing and engineering organization as well as cross-functional teams. This includes excellent communication skills: written and verbal
- Creative capacity for developing new ways to do things better, cheaper, faster in alignment with the Tesla approach to revolutionary product development, is a plus
- Passion for making fantastic new products and using testing to enable an engineering organization to achieve outstanding quality, reliability, and excellence. Willing to perform shift work (nights and weekends) and overtime as required
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12.05.2025
T
Tesla Sr. Process Engineer Energy Products United States, Nevada, Sparks
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Description:
What You’ll Do What You’ll Bring
- Lead cross functional teams in the development of Process Flows, Control Plan, GR&R, Work Instructions, Process capability, Rework Procedures, Calibration and Qualification of tools, Quality Validation, Risk Assessments (PFMEA) & New product introduction
- Collaborate with Original Equipment Manufacturers in the commissioning and start of production of new automated manufacturing equipment. Collaborate with EHS in the identification, prevention, and mitigation of safety hazards, proposing and implementing engineering solutions
- Create and implement mentorship programs for Jr Engineers, emphasizing product knowledge and process initiation
- Develop expertise in manufacturing processes. Understand process capabilities through critical data analysis and in depth understanding of the product. Develop and modify line layouts, including material flow, waste reduction, and ergonomics, utilizing Lean Manufacturing best practices. Participate in the transition of a product from concept to pilot line production and into mass manufacturing, developing documentation and creating reliable systems
- Analyze and optimize production processes to ensure safety while maximizing Overall Equipment Effectiveness (OEE) in cost effective means while driving to achieve world-class quality levels. Champion continuous improvement projects (CIP) to maximize yield, capacity, and capability
- Lead engineering teams to execute complex projects while maintaining clear communication channels and detailed reporting to senior management
- Lead cross functional collaboration efforts in the identification, improvement, and mitigation of KPI indicator such as scrap and product cost
- Analyze data from various sources to identify trends in build quality and efficiency. Develop robust and clear data collection, visualization, and analysis tools. Enable data driven operational and financial decisions through predictive insights into tool and process performance, including integration of factory data systems and use of software such as MySQL, Python, R, JMP, Minitab, Tableau and Ignition
- Monitor and reduce process variation using techniques such as Statistical Process Control (SPC) and Measurement Systems Analysis (MSA). Monitor and audit manufacturing processes to ensure product specifications and standards are achieved. Participate in the development and maintenance of FMEAs and Control Plans. Analyze, develop, process, and implement Engineering Change Orders. Integrate and sustain MES (Manufacturing Execution Systems) for area of ownership to enhance traceability and manufacturing performance.
- Support 24 by 7 production operations
- 6+ years working on processes within high volume automation and/or electro-mechanical production systems
- Degree in Engineering, or equivalent relevant experience
- Good understanding of Bill of Materials, Manufacturing Execution System, Specification Management, Change Point Management
- Data collection and analysis experience. Ability to develop data driven root cause analyses and solutions
- Strong problem-solving skills and an aptitude for learning systems quickly. Able to utilize structured problem-solving techniques such as DMAIC, Ishikawa, Five Why (5W) or Eight Disciplines (8D). Able to resolve high level performance issues into addressable actions
- Exceptional capacity for managing simultaneous activities, competing priorities and challenges. Strong ability to work and communicate effectively with team and peers within a manufacturing and engineering organization. This includes excellent communication skills: written and verbal
- Creative capacity for developing new ways to do things better, cheaper, faster in alignment with the Tesla approach to revolutionary product development
- Passion for making fantastic new products and using testing as a means to enable an engineering organization to achieve outstanding quality, reliability and excellence
- Experience on winding systems, industrial roll to roll or web handling or similar is a plus. Experience on X-ray imaging, Vision systems, Laser process, Laser welding or similar is a plus. Overall experience on power electronics, electrical measurements, testing and metrology systems, is a plus
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23.04.2025
T
Tesla Process Engineer Expansion Battery Module United States, Nevada, Sparks
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Description:
What You’ll Do What You’ll Bring
- Develop expertise in battery module manufacturing processes. Understand process capabilities through production data analysis and in depth understanding of the product. Develop and modify process flow, line layouts and material flow, utilizing Lean Manufacturing best practices
- Analyze and optimize production processes to ensure safety while maximizing Overall Equipment Effectiveness (OEE) in cost effective means while driving to achieve world-class quality levels. Champion continuous improvement projects to maximize yield, capacity, and process capability
- Responsible for diagnosing issues found during the part manufacturing process and drive corrective action back to source, resulting in root cause identification and elimination. Utilize structured problem solving techniques such as DMAIC, Ishikawa, Five Why (5W) and Eight Disciplines (8D)
- Develop robust and clear data collection, visualization, and analysis tools. Enable data driven operational and financial decisions through predictive insights into tool and process performance, including integration of factory data systems and use of software such as MySQL, Python, R, JMP, Minitab, Tableau and Ignition
- Monitor and reduce process variation using techniques such as Statistical Process Control (SPC) and Measurement Systems Analysis (MSA). Monitor and audit manufacturing processes to ensure product specifications and standards are achieved. Participate in the development and maintenance of FMEAs and Control Plans. Analyze, develop, process, and implement Engineering Change Orders
- Create and maintain Manufacturing Instructions, routings, and associated processes. Manage activities for process sustaining technicians to support day to day coverage of production line, including developing and documenting appropriate rework procedures
- Support 24 by 7 production operations
- Degree in Engineering or equivalent relevant experience
- Knowledge of Statistical Process Control and its application
- 4+ years in a high volume, highly automated manufacturing facility developing and improving processes
- Experience developing and improving Process. Have a demonstrated track record of Overall Equipment Effectiveness improvement activities
- Strong problem solving skills and an aptitude for learning systems quickly. Able to utilize structured problem solving techniques such as DMAIC, Ishikawa, Five Why (5W) or Eight Disciplines (8D). Able to investigate production performance issues and distil problem statements into addressable actions
- Experience in the use of a broad variety of test, control and data acquisition equipment and software
- Strong ability to work and communicate effectively with team and peers within a manufacturing and engineering organization. This includes excellent communication skills: written and verbal, is a plus
- Creative capacity for developing new ways to do things better, cheaper, faster in alignment with the Tesla approach to revolutionary product development
- Passion for making fantastic new products and using testing as a means to enable an engineering organization to achieve outstanding quality, reliability and excellence
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23.04.2025
T
Tesla Production Planner Battery Cell Manufacturing United States, Nevada, Sparks
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Description:
What You’ll Do What You’ll Bring
- Support manufacturing by creating production schedules that reconcile production capacity with demand for fabricated components, following the factory’s master schedule
- Perform analysis that supports defining the roadmap for production capacity increases/change
- Work with manufacturing & support teams to establish & improve processes (e.g. production batch sizes, material transfer processes & controls) for just-in-time or line-side Kanban delivery
- Respond to unanticipated changes—e.g. production shortfall vs. schedule or material shortages: provide information, impact assessment, and options to downstream shops, revise production shifts and or mix as needed
- Generate and publish production performance metrics and forecasts showing risk to supply of fabricated components vs. demand
- Communicating plans, plan revisions, and production vs. plan to all Manufacturing, support, and business stakeholders
- Represent production in the sales and operational planning process for Tesla Production
- Degree in Engineering, Industrial Engineering/Operations Research, Supply Chain Management or another quantitative field preferred or relevant years of experience
- Demonstrated high volume production planning experience in a manufacturing environment, ideally with 2 + years’ experience structuring and building analytical models
- Ability to spot process improvement opportunities and influence others to make change
- Good organizational and project management skills. (role requires juggling long-term projects, daily tasks, and urgent questions)
- Ability to solve problems in fast-paced environment with minimal supervision
- Ability to recognize opportunities for improvement in operations and reporting/information visibility
- MS Excel experience required (VLOOKUP, Pivot Tables, etc.). More advanced Excel modeling skills a plus
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23.04.2025
T
Tesla Reliability Engineer Battery Pack United States, Nevada, Sparks
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Description:
What You’ll Do What You’ll Bring
- Optimize Equipment Reliability: Develop and implement customized proactive maintenance tasks to eliminate recurring equipment failures, catalog and manage a database of spare parts to improve inventory control
- Data-Driven Maintenance Optimization: Utilize data analytics tools to build interactive dashboards that pinpoint high-downtime equipment stations, enabling targeted interventions to enhance throughput and reduce bottlenecks
- Continuous Improvement Initiatives: Lead incremental equipment enhancement projects with a practical, hands-on approach, utilizing reverse engineering, root cause analysis, 3D modeling, CNC machining, and advanced material selection to optimize reliability and equipment uptime
- Collaborate Across Teams: Work closely with maintenance, production, and engineering teams to proactively identify and troubleshoot issues, refine manufacturing processes, and implement solutions that enhance operational efficiency and reliability
- Degree in Mechanical Engineering, Industrial Engineering, Reliability Engineering, or equivalent experience
- 3+ years of experience in reliability engineering, maintenance optimization, and manufacturing process improvements in automotive manufacturing or high-volume production environments
- Excellent problem-solving, project management, and cross-functional collaboration skills
- Knowledge of predictive maintenance techniques, spare parts management, and process automation
- Proficiency in data analytics tools (SQL, Power BI, Tableau preferred)
- Practical experience with reverse engineering, root cause analysis, CNC machining, and 3D modeling (SolidWorks, AutoCAD preferred)
- Familiarity with Lean Manufacturing, Six Sigma, and Reliability-Centered Maintenance (RCM) principles
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23.04.2025
T
Tesla Production Supervisor Cell Manufacturing United States, Nevada, Sparks
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Description:
What to Expect What You’ll Do What You’ll Bring
As a Production Supervisor, you will be playing a critical role on the Gigafactory Production team. You will lead a dynamic team of Associates and Leads while managing operations and driving metrics in critical areas of the Manufacturing floor. In this role, you will work cross-functionally with our manufacturing and operations teams, interfacing with Engineering, NPI, and Material Flow, to ensure production goals are being met.
Build a strong, motivated production team capable of consistently delivering high quality products against aggressive production targets
Empower the production team to collaborate with engineering to improve product manufacturability and line productivity
Develop training programs and hiring plans for assembly team members
Support issue resolution including root cause investigation & corrective action tracking
Ensure quality standards are being met throughout the entire production process and support no defects from leaving a station or team area
Develop & maintain Standardized Manufacturing Instructions used in production assembly by the assembly team members
Tesla people leaders are responsible for a variety of Environmental Health and Safety (EHS) assurance functions, including ensuring their teams’ safety training is current, documenting EHS incidents, proactively correcting workplace hazards in the areas, and empowering others to continuously improve operations
3+ years of experience managing teams of people in a high volume manufacturing setting preferred
Experience in selecting and developing new team members
Ability to work with and develop production performance metrics (efficiency, quality, safety, throughput, costs)
Able to work well under pressure while managing competing demands and tight deadlines
Communicate clearly using excellent written and verbal skills; able to interface with executives and leaders on a daily basis and strong organization skills with meticulous attention to detail
Fluent with common MS office programs (Word, Excel, PowerPoint)
Ability to a flexible shift, including nights and weekend, if necessary
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23.04.2025
T
Tesla Staff Process Engineer Drive Unit United States, Nevada, Sparks
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Description:
What You’ll Do What You’ll Bring
- Develop expertise in manufacturing processes. Understand process capabilities through critical data analysis and in depth understanding of the product. Develop and modify line layouts, including material flow, waste reduction, and ergonomics, utilizing Lean Manufacturing best practices. Participate in the transition of a product from concept to pilot line production and into mass manufacturing
- Analyze and optimize production processes to ensure safety while maximizing Overall Equipment Effectiveness (OEE) in cost effective means while driving to achieve world-class quality levels. Champion continuous improvement projects (CIP) to maximize yield, capacity, and capability
- Responsible for diagnosing issues found during the part manufacturing process and drive corrective action back to source, resulting in root cause identification and elimination. Utilize structured problem-solving techniques such as DMAIC, Ishikawa, Five Why (5W) and Eight Disciplines (8D)
- Analyze data from various sources to identify trends in build quality and efficiency. Develop robust and clear data collection, visualization, and analysis tools. Enable data driven operational and financial decisions through predictive insights into tool and process performance, including integration of factory data systems and use of software such as MySQL, Python, R, JMP, Minitab, Tableau and Ignition
- Perform supporting activities for engineering and manufacturing including 5S and Lean manufacturing activities, material handling improvements, production line configuration, and safety procedures
- Monitor and reduce process variation using techniques such as Statistical Process Control (SPC) and Measurement Systems Analysis (MSA). Monitor and audit manufacturing processes to ensure product specifications and standards are achieved. Participate in the development and maintenance of FMEAs and Control Plans. Analyze, develop, process, and implement Engineering Change Orders
- Create and maintain Manufacturing Instructions, routings, and associated processes. Develop and train sustaining technicians, assist in the training of operators as needed. Manage activities for process sustaining technicians to support day to day coverage of production line, including developing and documenting appropriate rework procedures
- Support 24 by 7 production operations
- Degree in Mechanical/Electrical Engineering, Mechatronics Engineering, or equivalent experience
- Minimum of 9 year of industrial experience in high volume automation and/or electro-mechanical production systems environment focused on assembly, setting up manufacturing processes of mechanical components and/or product quality
- Expert level knowledge of statistical tools such as Statistical Process Control (SPCs), Design of experiments, ANOVA methods, capability analysis (Cp, Cpk), and comfortable using Minitab/ JMP for the analysis
- Industrial level experience dealing with design software like Solidworks, AutoCAD, or CATIA. Ability to design prototype for trial and experimentation and experience performing design reviews
- Data collection and analysis experience. Ability to develop data driven root cause analyses and solutions. Must have experience using MySQL. Experience using programming tools like Python, R, and Visualization software like Tableau is a plus
- Experience developing and improving Process. Have a demonstrated track record of Overall Equipment Effectiveness improvement activities
- Strong problem-solving, communication skills and an aptitude for learning systems quickly. Able to utilize structured problem-solving techniques such as DMAIC, Ishikawa, Five Why (5W) or Eight Disciplines (8D). Able to resolve high level performance issues into addressable actions
- Experience driving high impact OPEX/ CAPEX projects to reduce operational cost and/or improve the production capacity
Expand
Share
Description:
What You’ll Do What You’ll Bring
- Sustain 24 by 7 production operations through responding to and resolving breakdowns quickly and efficiently to minimize downtime
- Active leader of a cross functional TPM team while taking on improvement projects to assist in improving the factory. Diagnoses equipment failures, finds root cause and improve overall equipment effectiveness. Lead equipment upgrades with a focus on serviceability, reliability, and process capability
- Develop and improve equipment validation procedures including calibration and qualification
- Become expert level trainer on all machines in assigned area and be responsible for the level of knowledge of Shift technicians. Provide hands-on support to maintenance team to troubleshoot and resolve extended downtime situations
- Takes initiative to create, implement and improve preventative and predictive Maintenance documents and schedules, under the direction of the Maintenance Planner
- Program ladder logic and structured text on multiple PLC controller platforms (Allen-Bradley, Siemens). Program and teach industrial 6-axis robots (Fanuc) Sequence complex, multi-station machinery for material pick-and-place, dispense, fastening, welding and conveyance applications
- Participate in spare part analysis and inventory development, cost reduction, improvement working with Spares Department to RMA faulty components and communicate needs to the vendor
- Degree in Mechanical, Electrical, Mechatronic, or equivalent experience
- Experience with PLC programming, troubleshooting and configuration. Good overall computer skills with demonstrated ability in Siemens programming language is preferred
- Experience commissioning and improving Equipment. Have a demonstrated track record of Overall Equipment Effectiveness (OEE) improvement, Preventative and Predictive Maintenance activities, preferred
- Robotics maintenance, troubleshooting, optimization & teaching, preferred
- 3+ years in a highly automated, high volume manufacturing facility, good understanding of Computerized Maintenance Management System (CMMS), Safety, Ergonomics, Change Point Management, Spare Parts Management, is a plus
- Strong problem-solving skills and an aptitude for learning systems quickly. Able to utilize structured problem-solving techniques such as DMAIC, Ishikawa, Five Why (5W) or Eight Disciplines (8D). Able to resolve high level performance issues into addressable actions, preferred
- Able to read and interpret basic mechanical drawings and electrical schematics, experience developing and improving HMI’s, Fanuc Robotics / Ignition Experience, preferred
- Strong ability to work and communicate effectively with team and peers within a manufacturing and engineering organization as well as cross-functional teams. This includes excellent communication skills: written and verbal
- Creative capacity for developing new ways to do things better, cheaper, faster in alignment with the Tesla approach to revolutionary product development, is a plus
- Passion for making fantastic new products and using testing to enable an engineering organization to achieve outstanding quality, reliability, and excellence. Willing to perform shift work (nights and weekends) and overtime as required
Expand
These jobs might be a good fit
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