Manufacturing Equipment Engineer Power Electronics jobs at Tesla in United States, Sparks

• Sustain 24 by 7 production operations through responding to and resolving breakdowns quickly and efficiently to minimize downtime
• Active leader of a cross functional TPM team while taking on improvement projects to assist in improving the factory. Diagnoses equipment failures, finds root cause and improve overall equipment effectiveness. Lead equipment upgrades with a focus on serviceability, reliability, and process capability
• Develop and improve equipment validation procedures including calibration and qualification
• Become expert level trainer on all machines in assigned area and be responsible for the level of knowledge of Shift technicians. Provide hands-on support to maintenance team to troubleshoot and resolve extended downtime situations
• Takes initiative to create, implement and improve preventative and predictive Maintenance documents and schedules, under the direction of the Maintenance Planner
• Program ladder logic and structured text on multiple PLC controller platforms (Allen-Bradley, Siemens). Program and teach industrial 6-axis robots (Fanuc) Sequence complex, multi-station machinery for material pick-and-place, dispense, fastening, welding and conveyance applications
• Participate in spare part analysis and inventory development, cost reduction, improvement working with Spares Department to RMA faulty components and communicate needs to the vendor

• Degree in Mechanical, Electrical, Mechatronic, or equivalent experience
• Experience with PLC programming, troubleshooting and configuration. Good overall computer skills with demonstrated ability in Siemens programming language is preferred
• Experience commissioning and improving Equipment. Have a demonstrated track record of Overall Equipment Effectiveness (OEE) improvement, Preventative and Predictive Maintenance activities, preferred
• Robotics maintenance, troubleshooting, optimization & teaching, preferred
• 3+ years in a highly automated, high volume manufacturing facility, good understanding of Computerized Maintenance Management System (CMMS), Safety, Ergonomics, Change Point Management, Spare Parts Management, is a plus
• Strong problem-solving skills and an aptitude for learning systems quickly. Able to utilize structured problem-solving techniques such as DMAIC, Ishikawa, Five Why (5W) or Eight Disciplines (8D). Able to resolve high level performance issues into addressable actions, preferred
• Able to read and interpret basic mechanical drawings and electrical schematics, experience developing and improving HMI’s, Fanuc Robotics / Ignition Experience, preferred
• Strong ability to work and communicate effectively with team and peers within a manufacturing and engineering organization as well as cross-functional teams. This includes excellent communication skills: written and verbal
• Creative capacity for developing new ways to do things better, cheaper, faster in alignment with the Tesla approach to revolutionary product development, is a plus
• Passion for making fantastic new products and using testing to enable an engineering organization to achieve outstanding quality, reliability, and excellence. Willing to perform shift work (nights and weekends) and overtime as required

• Drive design, development, commissioning, and ramp of part feeding, material handling/loading, and active mover or linear motion conveyance systems used in custom high speed automated manufacturing equipment. Design equipment fixtures, part loading, feeding, and conveyance equipment to add functionality and improve productivity
• Work collaboratively as the equipment expert to ensure production lines run in a safe, efficient manner producing high quality parts. Become owner / subject matter expert to drive equipment-related process improvement including detailed troubleshooting and root cause analysis. Become owner of data management effectiveness and reliability for automated active mover/transport systems
• Debug and optimize automated processes to reduce cycle times and maximize OEE. Troubleshoot and recover processes using PLC, HMI, or tool management software, and implement changes/improvements. Provide hands-on support to maintenance team to troubleshoot and resolve extended downtime situations. Build training material, maintenance routines, and related documentation for equipment life cycle management
• Lead safety and ergonomic improvements to production equipment which meets or exceeds regulations or best practices
• Identify equipment critical spare parts and ensure sufficient coverage to prevent extended downtime situations
• Participate in supplier/internal equipment FAT and SAT
• Develop and manage FMEA / risk assessments to prioritize equipment improvement projects and ensure sufficient repair strategies

• Bachelor's Degree or equivalent experience in interdisciplinary/integrated Engineering, Manufacturing Engineering, or equivalent in a high volume manufacturing environment
• 3D CAD design experience in production equipment, high volume part handling, conveyance systems, linear motion systems, creating/validating layouts, tooling drawings, pneumatic and electrical schematics
• Demonstrated experience ramping equipment into manufacturing – automation assembly equipment, parts and material feeding, active mover and linear motion platforms, web handling, electromechanical systems, PLCs, motion controls, vision systems and data capture
• Demonstrated experience solving complex electromechanical and software system issues with limited documentation to debug, build process know-how, and kick off improvement projects
• Structured thinking and problem solving abilities. Proven through a number of root cause analysis following a data driven approach, statistical software (JMP) a plus. Experience with motion control programming, backup and restoration a plus
• Availability for domestic/international travel as required
• Knowledge and understanding of Battery Cell technology a plus

• Lead cross functional teams in the development of Process Flows, Control Plan, GR&R, Work Instructions, Process capability, Rework Procedures, Calibration and Qualification of tools, Quality Validation, Risk Assessments (PFMEA) & New product introduction
• Collaborate with Original Equipment Manufacturers in the commissioning and start of production of new automated manufacturing equipment. Collaborate with EHS in the identification, prevention, and mitigation of safety hazards, proposing and implementing engineering solutions
• Create and implement mentorship programs for Jr Engineers, emphasizing product knowledge and process initiation
• Develop expertise in manufacturing processes. Understand process capabilities through critical data analysis and in depth understanding of the product. Develop and modify line layouts, including material flow, waste reduction, and ergonomics, utilizing Lean Manufacturing best practices. Participate in the transition of a product from concept to pilot line production and into mass manufacturing, developing documentation and creating reliable systems
• Analyze and optimize production processes to ensure safety while maximizing Overall Equipment Effectiveness (OEE) in cost effective means while driving to achieve world-class quality levels. Champion continuous improvement projects (CIP) to maximize yield, capacity, and capability
• Lead engineering teams to execute complex projects while maintaining clear communication channels and detailed reporting to senior management
• Lead cross functional collaboration efforts in the identification, improvement, and mitigation of KPI indicator such as scrap and product cost
• Analyze data from various sources to identify trends in build quality and efficiency. Develop robust and clear data collection, visualization, and analysis tools. Enable data driven operational and financial decisions through predictive insights into tool and process performance, including integration of factory data systems and use of software such as MySQL, Python, R, JMP, Minitab, Tableau and Ignition
• Monitor and reduce process variation using techniques such as Statistical Process Control (SPC) and Measurement Systems Analysis (MSA). Monitor and audit manufacturing processes to ensure product specifications and standards are achieved. Participate in the development and maintenance of FMEAs and Control Plans. Analyze, develop, process, and implement Engineering Change Orders. Integrate and sustain MES (Manufacturing Execution Systems) for area of ownership to enhance traceability and manufacturing performance.
• Support 24 by 7 production operations

• 6+ years working on processes within high volume automation and/or electro-mechanical production systems
• Degree in Engineering, or equivalent relevant experience
• Good understanding of Bill of Materials, Manufacturing Execution System, Specification Management, Change Point Management
• Data collection and analysis experience. Ability to develop data driven root cause analyses and solutions
• Strong problem-solving skills and an aptitude for learning systems quickly. Able to utilize structured problem-solving techniques such as DMAIC, Ishikawa, Five Why (5W) or Eight Disciplines (8D). Able to resolve high level performance issues into addressable actions
• Exceptional capacity for managing simultaneous activities, competing priorities and challenges. Strong ability to work and communicate effectively with team and peers within a manufacturing and engineering organization. This includes excellent communication skills: written and verbal
• Creative capacity for developing new ways to do things better, cheaper, faster in alignment with the Tesla approach to revolutionary product development
• Passion for making fantastic new products and using testing as a means to enable an engineering organization to achieve outstanding quality, reliability and excellence
• Experience on winding systems, industrial roll to roll or web handling or similar is a plus. Experience on X-ray imaging, Vision systems, Laser process, Laser welding or similar is a plus. Overall experience on power electronics, electrical measurements, testing and metrology systems, is a plus

• Ensure sufficient coverage of competent, trained staff to support all Quality and Production targets in all Gigafactory manufacturing operations and maintain a culture that prioritizes safety and quality through communication, action, and accountability
• Identify opportunities to qualify products and processes efficiently and effectively, constantly looking for improvements
• Own execution of the control plan – tracking results to make data driven decisions. Leading issue resolution (including root cause investigation) for all audit failures and non-conforming material; Ensure Quality Operations teams utilize standardized work and consistent work practices across shifts and areas.
• Foster an environment of continuous learning and improvement and develop individual professional development for supervisory team
• Drive a culture that prioritizes safety and quality through communication, action, and accountability. Motivate your team through recognition awards; Immerse yourself within the cross functional team of production/engineering/maintenance/safety/production control/NPI organizations to provide world class customer service
• Facilitate the improvement of Quality controls and audits to prevent escape of suspect material. Support projects to ensure robustness in the quality system and its controls by implementing effective controls for suspect materials (Physical and virtual material management). Provide effective equipment and tooling to improve quality timeline and disposition. Support the allocation of resources and space to complete quality inspections and disposition without escape of material
• Focus on the development of all team members by getting to know them and understand their skills and abilities; Utilize a skills matrix that you define to evaluate and address the areas that need refinement

• 3+ year experience managing teams of people in high-volume manufacturing setting. Preferred experience managing a mixture of individual contributors and people leaders
• Bachelor’s Degree in Engineering, Business, or other Technical discipline, evidence of exceptional experience, or equivalent
• Demonstrated ability to support Quality problem identification, prioritization, and resolution
• Ability to work with and develop Quality performance metrics. Ability to develop motivation and drive from team members even on challenging situations. Ability to work well under extreme pressure while managing competing demands and deadlines
• Communicate clearly using excellent written, verbal, and strong organization skills with meticulous attention to detail and must have command of the English language, both written and verbal
• Proficiency in concepts such as SPC, process capability, PFMEA, Control Plan
• Fluent with common MS office programs (Word, Excel, PowerPoint, etc.)

• Develop expertise in battery module manufacturing processes. Understand process capabilities through production data analysis and in depth understanding of the product. Develop and modify process flow, line layouts and material flow, utilizing Lean Manufacturing best practices
• Analyze and optimize production processes to ensure safety while maximizing Overall Equipment Effectiveness (OEE) in cost effective means while driving to achieve world-class quality levels. Champion continuous improvement projects to maximize yield, capacity, and process capability
• Responsible for diagnosing issues found during the part manufacturing process and drive corrective action back to source, resulting in root cause identification and elimination. Utilize structured problem solving techniques such as DMAIC, Ishikawa, Five Why (5W) and Eight Disciplines (8D)
• Develop robust and clear data collection, visualization, and analysis tools. Enable data driven operational and financial decisions through predictive insights into tool and process performance, including integration of factory data systems and use of software such as MySQL, Python, R, JMP, Minitab, Tableau and Ignition
• Monitor and reduce process variation using techniques such as Statistical Process Control (SPC) and Measurement Systems Analysis (MSA). Monitor and audit manufacturing processes to ensure product specifications and standards are achieved. Participate in the development and maintenance of FMEAs and Control Plans. Analyze, develop, process, and implement Engineering Change Orders
• Create and maintain Manufacturing Instructions, routings, and associated processes. Manage activities for process sustaining technicians to support day to day coverage of production line, including developing and documenting appropriate rework procedures
• Support 24 by 7 production operations

• Degree in Engineering or equivalent relevant experience
• Knowledge of Statistical Process Control and its application
• 4+ years in a high volume, highly automated manufacturing facility developing and improving processes
• Experience developing and improving Process. Have a demonstrated track record of Overall Equipment Effectiveness improvement activities
• Strong problem solving skills and an aptitude for learning systems quickly. Able to utilize structured problem solving techniques such as DMAIC, Ishikawa, Five Why (5W) or Eight Disciplines (8D). Able to investigate production performance issues and distil problem statements into addressable actions
• Experience in the use of a broad variety of test, control and data acquisition equipment and software
• Strong ability to work and communicate effectively with team and peers within a manufacturing and engineering organization. This includes excellent communication skills: written and verbal, is a plus
• Creative capacity for developing new ways to do things better, cheaper, faster in alignment with the Tesla approach to revolutionary product development
• Passion for making fantastic new products and using testing as a means to enable an engineering organization to achieve outstanding quality, reliability and excellence

Tesla is looking for an Electrical Design Engineer experienced in the design of complex manufacturing campuses, who has a strong desire to be a part of a world class team focused on achieving amazing results. As a key contributor to our factory design group, you will work with a multidisciplinary team to design and build manufacturing facilities and infrastructure support systems. This full-time employee position is located at Gigafactory 1 in Sparks, NV.

• Develop electrical designs, concept evaluations, and construction drawing completion for permits and execution
• Review submittals, vendor shop drawings, and designs for quality control, constructability, and cost
• Interface with external EPC firms during bidding and execution to ensure compliance with Tesla’s Engineering Standards
• Collaborate with manufacturing, construction, and facilities teams to meet end-user needs and resolve design issues across disciplines
• Present electrical design concepts and progress at project milestone reviews to stakeholders and multi-discipline teams
• Conduct electrical studies (arc flash, fault current, voltage drop, and selective coordination) and distribution planning for infrastructure upgrades
• Review new projects, assess Tesla’s best interest, and prepare comparative BOMs for cost estimation

• Degree in Electrical Engineering, or equivalent experience
• Advanced knowledge of REVIT MEP
• Have experience with SKM Dappor Captor and can edit and add information in the model
• Well versed in National Electrical Code
• Ability to multi-task, prioritize and work in an extremely fast-paced environment
• Ability to interface with multiple engineering disciplines
• Licensed P.E. in the state of Nevada, or capability to port their existing PE or P.Eng. license withinn 6 month of start, or EIT (Passed FE Exam) in pursuit of professional engineering licensure

• Own projects through their entire lifecycle, from initial concept generation through assembly and production bring-up
• Prepare overall machine design concepts for custom designed, special purpose equipment and systems
• Detail machine design of custom automated tooling, fixtures, mechanisms, robotic end of arm tooling
• Detailed engineering analysis of custom mechanical components including hand calcs and FEA
• Selection and integration of commercial components, sensors, servos, pneumatic actuators, etc.
• Conduct design reviews for internal team feedback and for cross-functional presentations
• Be a liaison between product design engineering and manufacturing production departments
• Create detailed drawings and coordinate with internal and external machine shops to fabricate custom machined parts, weldments, and sheet metal components
• Work with technician teams to assemble and commission new equipment
• Validate equipment performance and reliability. Create comprehensive equipment handover packages and system documentation

• 8 or more years of experience as a Mechanical Engineer
• Experience with SolidWorks CAD and PDM software
• Experience with automation equipment design and custom machine-building
• Experience with various manufacturing processes (i.e., assembly, fastening, dispensing, laser welding, electrical testing)
• Strong understanding of drafting standards and the application of GD&T (e.g., ASME Y14.5)
• Bachelor’s Degree in Mechanical Engineering, or equivalent experience