Equipment Maintenance Technician Material Handling jobs at Tesla in United States, Sparks

• Sustain 24 by 7 production operations through responding to and resolving breakdowns quickly and efficiently to minimize downtime
• Active leader of a cross functional TPM team while taking on improvement projects to assist in improving the factory. Diagnoses equipment failures, finds root cause and improve overall equipment effectiveness. Lead equipment upgrades with a focus on serviceability, reliability, and process capability
• Develop and improve equipment validation procedures including calibration and qualification
• Become expert level trainer on all machines in assigned area and be responsible for the level of knowledge of Shift technicians. Provide hands-on support to maintenance team to troubleshoot and resolve extended downtime situations
• Takes initiative to create, implement and improve preventative and predictive Maintenance documents and schedules, under the direction of the Maintenance Planner
• Program ladder logic and structured text on multiple PLC controller platforms (Allen-Bradley, Siemens). Program and teach industrial 6-axis robots (Fanuc) Sequence complex, multi-station machinery for material pick-and-place, dispense, fastening, welding and conveyance applications
• Participate in spare part analysis and inventory development, cost reduction, improvement working with Spares Department to RMA faulty components and communicate needs to the vendor

• Degree in Mechanical, Electrical, Mechatronic, or equivalent experience
• Experience with PLC programming, troubleshooting and configuration. Good overall computer skills with demonstrated ability in Siemens programming language is preferred
• Experience commissioning and improving Equipment. Have a demonstrated track record of Overall Equipment Effectiveness (OEE) improvement, Preventative and Predictive Maintenance activities, preferred
• Robotics maintenance, troubleshooting, optimization & teaching, preferred
• 3+ years in a highly automated, high volume manufacturing facility, good understanding of Computerized Maintenance Management System (CMMS), Safety, Ergonomics, Change Point Management, Spare Parts Management, is a plus
• Strong problem-solving skills and an aptitude for learning systems quickly. Able to utilize structured problem-solving techniques such as DMAIC, Ishikawa, Five Why (5W) or Eight Disciplines (8D). Able to resolve high level performance issues into addressable actions, preferred
• Able to read and interpret basic mechanical drawings and electrical schematics, experience developing and improving HMI’s, Fanuc Robotics / Ignition Experience, preferred
• Strong ability to work and communicate effectively with team and peers within a manufacturing and engineering organization as well as cross-functional teams. This includes excellent communication skills: written and verbal
• Creative capacity for developing new ways to do things better, cheaper, faster in alignment with the Tesla approach to revolutionary product development, is a plus
• Passion for making fantastic new products and using testing to enable an engineering organization to achieve outstanding quality, reliability, and excellence. Willing to perform shift work (nights and weekends) and overtime as required

• Drive design, development, commissioning, and ramp of part feeding, material handling/loading, and active mover or linear motion conveyance systems used in custom high speed automated manufacturing equipment. Design equipment fixtures, part loading, feeding, and conveyance equipment to add functionality and improve productivity
• Work collaboratively as the equipment expert to ensure production lines run in a safe, efficient manner producing high quality parts. Become owner / subject matter expert to drive equipment-related process improvement including detailed troubleshooting and root cause analysis. Become owner of data management effectiveness and reliability for automated active mover/transport systems
• Debug and optimize automated processes to reduce cycle times and maximize OEE. Troubleshoot and recover processes using PLC, HMI, or tool management software, and implement changes/improvements. Provide hands-on support to maintenance team to troubleshoot and resolve extended downtime situations. Build training material, maintenance routines, and related documentation for equipment life cycle management
• Lead safety and ergonomic improvements to production equipment which meets or exceeds regulations or best practices
• Identify equipment critical spare parts and ensure sufficient coverage to prevent extended downtime situations
• Participate in supplier/internal equipment FAT and SAT
• Develop and manage FMEA / risk assessments to prioritize equipment improvement projects and ensure sufficient repair strategies

• Bachelor's Degree or equivalent experience in interdisciplinary/integrated Engineering, Manufacturing Engineering, or equivalent in a high volume manufacturing environment
• 3D CAD design experience in production equipment, high volume part handling, conveyance systems, linear motion systems, creating/validating layouts, tooling drawings, pneumatic and electrical schematics
• Demonstrated experience ramping equipment into manufacturing – automation assembly equipment, parts and material feeding, active mover and linear motion platforms, web handling, electromechanical systems, PLCs, motion controls, vision systems and data capture
• Demonstrated experience solving complex electromechanical and software system issues with limited documentation to debug, build process know-how, and kick off improvement projects
• Structured thinking and problem solving abilities. Proven through a number of root cause analysis following a data driven approach, statistical software (JMP) a plus. Experience with motion control programming, backup and restoration a plus
• Availability for domestic/international travel as required
• Knowledge and understanding of Battery Cell technology a plus

• Support all Facilities electrical testing scopes, LOTO confirmation, scope of work reviews pre/post job, create written procedures for electrical test equipment, follow all Tesla standards and protocols, support general contractor needs throughout electrical testing scopes of work (i.e. assisting contractors in the field)
• Perform maintenance on various types of industrial equipment as needed (typically electrical equipment)
• Utilize equipment drawings and manuals to maintain and trouble shoot equipment
• Identify parts required for maintenance jobs and coordination of requesting various parts for jobs
• Communicate equipment issues with leadership and drive solutions to issues
• Displays positive attitudes and practices good work ethics that reflects the mission, philosophy, and goals of the company

• Minimum of 5+ years of experience in electrical testing, with a strong understanding of electrical theory, practical application, and related hazards
• Proficient in reading and interpreting electrical schematics, one-line diagrams, and equipment manuals
• Experienced in using electrical testing equipment such as Breaker Testing, TTR, Winding Resistance, Frax, and Trax
• Certified as a NETA Certified Technician or have been certified in the past
• Skilled in identifying equipment and understanding associated hazards
• Proficient in using hand tools, power tools, and reading parts lists and technical drawings
• Ability to lift up to 50 lbs. as needed

Tesla is looking for a highly motivated, experienced and strategic equipment engineer to create, develop, optimize and scale up manufacturing processes for our Battery Cell products and operations. This role will focus on providing long-term vision and solutions while putting in practice strong expertise and innovative mindset to influence and lead cross-functional engineering team responsible for the development lifecycle and launch into manufacturing. In this role, you will work closely with many organizations both internal and external to Tesla taking new battery designs from initial concept through into full production.

• Develops advanced safety solutions & systems, mentors others, and drives long-term safety culture, in compliance with OSHA, ISO, TUV, NFPA-70E and IEC
• Expert in designing and implementing programs for entire industrial systems, integrating advanced algorithms, data logging, and optimization techniques to improve cycle times and efficiency, proficient in Siemens & Omron
• Leads the design and development of integrated robotic systems (FANUC/KUKA/Epson/Omron) with advanced PLCs, real-time data feedback, and error-proofing mechanisms, expert for PLC motion control and integration for high-speed applications
• Leads the design and integration, calibration and troubleshooting of sophisticated vision systems in multi-step, high-precision processes, proficient with Keyence and Cognex
• Skilled at optimizing pneumatic/mechanical/electrical systems performance, identifying inefficiencies, ensuring reliability and safety under varying conditions (proficient in Bluebeam/AutoCAD/Eplan). Able to manage, develop, coordinate and train maintenance programs
• Leads cross-functional projects RCA, OCAPs, NPI, CAPA, to improve process/product efficiency, integrating automation and predictive analytics. Knowledgeable on (SPC), capability analysis, quality improvement methods (DMAIC, 8D), process change management and process control (PFMEA, DFMEA, Risk Assessments)
• Leads with authority and influence, consistently demonstrating dependability and fostering an environment of collaboration across team networks. Demonstrated experience leading mid-large multidisciplinary teams, mentoring others and creating companywide positive impacts
• Understands Agile methodologies, OKRs, and management of high performing teams. Able to manage 24/7 sustaining-operations. Demonstrates ability to consistently improve/optimize operations regarding safety-people-accuracy-rate-cost

• Degree in Engineering, or equivalent experience
• 8+ years relevant experience in interdisciplinary/integrated engineering, process development, manufacturing engineering
• In-depth understanding and knowledge of lithium-ion battery technology including material selection, fabrication, and synthesis; new battery cell design, assembly, testing, and failure mode analysis. Hands-on experience with lithium-ion battery cell product development is a strong plus
• Proven +5 years of experience working on high-complex automated equipment, and high-speed applications
• Experience with electrical testing equipment (EIS, OCV, Formation, DCIR, Self-discharge and Capacity), in depth understanding of data management, analysis, visualization and interpretation
• Evidence of deep understanding and strategic thinking of engineering fundamentals and ability to apply them towards manufacturing process development. Demonstrated capabilities in manufacturing process development for new products and ability to transfer technologies from R&D into manufacturing is required
• Proven ability to successfully manage multiple projects, problem-solving, decision making and capability to meet deliverable deadlines amidst changing requirements, deadlines, and priorities

• Sustain 24 by 7 production operations through responding to and resolving breakdowns quickly and efficiently to minimize downtime, working with the support of Maintenance team
• Active leader of a cross functional teams while taking on improvement projects to assist in improving the factory. Diagnoses equipment failures. finds root cause and improve Overall Equipment Effectiveness, Lead equipment upgrades with a focus on serviceability, reliability, and process capability
• Develop and improve equipment validation procedures including calibration and qualification
• Become Expert Level Trainer on all machines in assigned area and be responsible for the level of knowledge of Shift technicians. Provide hands-on support to maintenance team to troubleshoot and resolve extended downtime situations
• Takes initiative to create, implement and improve Preventative and Predictive Maintenance documents and schedules, under the direction of the Maintenance Planner
• Program ladder logic and structured text on multiple PLC controller platforms (Beckhoff 70%, Siemens 30%). Program and teach industrial 6-axis robots (Fanuc) Sequence complex, multi-station machinery for material pick-and-place, fastening, force assembly and conveyance applications
• Participate in spare part analysis and inventory development, cost reduction, improvement working with Spares Department to RMA faulty components and communicate needs to the vendor or other teams

• Degree in Mechanical, Electrical, Mechatronic Engineering, or equivalent experience
• Experience with PLC programming (Primarily Beckhoff and/or Siemens), troubleshooting and configuration. Good overall computer skills with demonstrated ability in Allen Bradley programming language is preferred
• Experience commissioning and improving Equipment. Have a demonstrated track record of Overall Equipment Effectiveness (OEE) improvement, Preventative and Predictive Maintenance activities, preferred
• 2+ years in a highly automated, high volume manufacturing facility, Safety, Ergonomics, Change Point Management, Spare Parts Management, Total Productive Maintenance is a plus
• Strong problem-solving skills and an aptitude for learning systems quickly. Able to utilize structured problem-solving techniques such as Lean, six sigma, DMAIC, Ishikawa, Five Why (5W) or Eight Disciplines (8D). Able to resolve high level performance issues into addressable actions, preferred
• Able to read and interpret basic mechanical drawings, pneumatics, and electrical schematics
• Able to work with vision detection systems, visual inspection to detect product issues. Cognex and Keyence are preferred
• Strong Mechanical aptitude with experience dealing with precision equipment for calibration and equipment alignment. Good fundamental understanding of the mechanical processes such as bending, twisting, and general machining. Welding experience is a plus
• Strong ability to work and communicate effectively with team and peers within a manufacturing and engineering organization as well as cross-functional teams. This includes excellent communication skills: written and verbal
• Passion for making fantastic new products and using testing to enable an engineering organization to achieve outstanding quality, reliability, and excellence. Willing to perform shift work (weekends) and overtime as required

• Manage, mentor and lead a team of Maintenance Technicians at Gigafactory Nevada focused on manufacturing equipment, specifically within our Battery Module team
• Tesla people leaders are responsible for a variety of Environmental Health and Safety (EHS) assurance functions, including ensuring their teams' safety training is current, documenting EHS incidents, proactively correcting workplace hazards in the areas, and empowering others to continuously improve operations
• Promote and adhere to all equipment operations safely, with high focus on equipment performance and availability
• Drive improvement of technician via KPI's including MTTR, Technician utilization, offline projects and UPDT/PT execution
• Coach technicians to execute and communicate equipment servicing needs to increase equipment reliability
• Lead and assist technicians in resolving unplanned down events and driving successful recoveries with high reliability
• Make daily resource allocation decisions, balancing competing priorities, to serve the needs of the maintenance, engineering and production communities

• 3+ years of experience managing teams of people in a high-volume manufacturing setting preferred
  
• Manufacturing Knowledge: Proficient understanding of general manufacturing processes, automation, and controls. Specific experience with Fanuc robots, PLC programming, and a track record in maintaining/troubleshooting industrial electrical panels/systems
• Personal Attributes: Demonstrates reliability, initiative, and a proactive learning attitude. Adaptable in both work schedule (including compressed work weeks and night shifts) and various working environments
• Communication and Skills: Strong verbal and written communication skills, keen attention to detail, flexibility, and exceptional prioritization abilities. Proficiency in Microsoft Office software and the capability to provide constructive feedback to team members
• Safety and Physical Requirements: Adheres strictly to safety protocols, uses all required Personal Protective Equipment (PPE), and can meet physical demands like standing, walking for extended periods, lifting weights, and handling repetitive motions in a potentially loud environment
• Environmental Health and Safety (EHS) Focus: Responsibilities include ensuring team safety training, documenting EHS incidents, proactively identifying workplace hazards, and empowering teams towards continuous operational improvements
• Leadership Traits: Maintains confidentiality, adept at multitasking and adapting to constant changes, while also demonstrating the ability to discern audible alarms, distinguish colors, and possess accurate depth perception in the work environment

As a Tesla Maintenance Technician, you will play a crucial role in ensuring the operational availability of a wide array of manufacturing equipment. You will apply your technical skills to install, maintain and repair mechanical and electrical systems, factory automation and robotics. You will work with the highest caliber process and equipment engineering teams to improve equipment reliability and minimize or eliminate downtime. Tesla's Equipment Maintenance Technicians are also the first-responding problem solvers who manage machine breakdown recoveries to keep production running.

• Day to day coverage of production line equipment: respond to alarms, breakdowns, and Production requests quickly and efficiently to minimize downtime
• Diagnoses equipment failures, find the s root cause and communicates actions taken to the rest of the team
• Takes initiative to improve PM documents and schedules, under the direction of the Maintenance Supervisor and Leads
  
• Perform major equipment repairs and rebuilds, (some weekends and holidays required)
• Uses manufacturing systems effectively (MES, Spares Inventory, Issue Tracking)
• Work with Process and Equipment engineering and other cross functional groups to resolve maintenance issues, improve equipment reliability, review procedures, and minimize equipment downtime
• Follows all aspects of Maintenance Safety protocol (LOTO, 5-S, Arc Flash, etc.), to ensure that the maintenance team operates safely at all times, always leading by example

• 3+ years of experience maintaining industrial equipment and automation, or as an Automotive Technician, or technical military experience in lieu of degree, or equivalent experience
• Strong Allen Bradley PLC experience highly desired
• Fanuc and or Kuka robot experience a plus
• Areas of specialization may include one or more of the following: electrical/electronics, mechanical/machining, or automation/PLC/robotics
• Skilled at troubleshooting automation, conveyance, and electromechanical systems
  
• Able to read and interpret basic mechanical drawings and electrical schematics
  
• Must have command of English language, both written and verbal

• Ability to perform physically demanding work for extended periods of time, up to 12 hours a day
• Ability to stand and walk for up to 12 hours/day, including over varied and uneven terrain
• Frequently and repetitively, lift, push and carry up to 35 lbs., including the ability to carry 20 lbs. up and down stairs
• Frequently and repetitively, bend, lift and reach to install parts
• Stoop, lay, bend, reach, squat, kneel, crouch, twist and crawl for extended periods of time, including up to 12 hours/day
• Climb and maintain balance on ladders, scaffolding or other high structures
• Ability to find issues in a work process and receive safety signals using sight, touch, and hearing
• Wearing Personal Protective Equipment, including but not limited to: safety glasses, safety shoes, bump cap and adhering to prescribed safety rules and guidelines