Engineering Technician Sensors jobs at Tesla in United States, Palo Alto

• Conduct visual and functional inspections of actuators and associated parts to identify defects, irregularities, and areas for improvement
• Install actuators on dynamometers, test, and analyze engineering prototypes to validate design assumptions and identify areas for improvement
• Collaborate with test engineers to develop and execute test plans, procedures, and protocols to validate drive unit performance and reliability
• Communicate effectively with cross-functional teams, including design, reliability, and Test Engineers, to identify and resolve technical issues and improve product design
• Provide clear and concise documentation of test results, inspection findings, and technical issues to support data-driven decision making
• Maintain a high standard of organization and safety in the lab, including inventory management, tooling, and equipment maintenance
• Identify opportunities for process improvements and implement changes to increase efficiency and productivity
• Design, fabricate, and modify test fixtures and equipment to support actuator testing and validation
• Stay up to date with industry trends, best practices, and emerging technologies
• You may travel to support lab expansion and testing activities at Bay Area and/or global Tesla facilities

• Extensive practical experience in a similar role, with a strong background in Engineering principles and practices
• Proficient in mechanical fabrication, with experience in machine shop operations and expert-level skills with hand and power tools
• Ability to disassemble and reassemble electromechanical systems without instruction, demonstrating strong mechanical aptitude
• Familiarity with standard electronics lab tools, including AC/DC meters, data acquisition systems, and AC/DC power supplies
• Experience with wiring harness design and fabrication, including soldering, crimping, and following wiring diagrams
• Strong understanding of physics and engineering fundamentals, with the ability to apply principles to solve complex problems
• Excellent documentation and written communication skills, with proficiency in Microsoft Office
• Experience with LabVIEW or Python or similar is a plus
• Ability to lift up to 50 lbs., with frequent standing, walking, and bending in a fast-paced lab environment

• Build test fixtures and conduct component and system level tests
• Compile, organize, and archive test results
• Document and report issues identified during tests or inspections
• Prepare and maintain test parts, devices and equipment
• Collaborate with engineers to analysis issues discovered
• Provide written and verbal test status updates to key stakeholders through Jira
• Support engineering teams in instrumentation and data acquisition
• Comply with safety policies and regulations

• 2+ years of experience with mechanical, electrical, or material testing
• Ability to operate safely a wide variety of hand and power tools, shop tools, and lab equipment
• Hands-on experience with test setup and execution
• Experience and knowledge of collecting data and reporting data in a data collection software such as MS Excel is a must
• Excellent teamwork/interpersonal skills with a willingness to gain and share new knowledge and the ability to communicate effectively
• Familiarity with environmental stress testing or automated test systems is a plus
• Positive attitude, eager to learn and ability to change direction quickly
• Remain engaged, proactive and positive in tough circumstances
• Own assignments and take full accountability for their success
• High awareness of safety procedures and practices

• Support prototype vehicle builds
• Maintain vehicles and update to latest specifications
• Provide vehicle support at remote proving grounds
• Diagnose mechanical and electrical issues
• Perform vehicle inspections
• Track prototype parts
• Coordinate vehicle and equipment logistics
• Communicate issues discovered clearly and directly
• Seasonal travel to proving grounds around the world (40%)

• 3+ years Vehicle Technician experience
• Valid driver's license required
• Strong workmanship and attention to detail
• Able to work against high-level goals without day to day oversight
• Able to multi-task, prioritize and work in an extremely fast-paced environment
• Fabrication skills, preferred
• Exposure to vehicle testing, preferred
• Knowledge of CAN architecture, preferred

• Investigate and troubleshoot hardware failures related to the Tesla Optimus robotics program, including mechanical, electrical, and software interaction issues
• Perform detailed analysis and testing of hardware subassemblies, such as actuators, motors, sensors, power distribution units, and embedded control systems
• Work from technical documentation (including schematics, CAD models, and specifications) to perform diagnostics and repairs
• Collaborate with the design and development teams to identify potential design issues and suggest improvements to enhance hardware reliability and performance
• Develop, refine, and implement procedures for hardware debugging, testing, and failure analysis
• Work with the Material Review Board (MRB) to address hardware discrepancies and drive resolution for identified issues
• Collaborate with the manufacturing and operations teams to ensure seamless hardware integration into the Optimus assembly process
• Provide feedback on current and future design iterations to ensure hardware is scalable and meets long-term operational goals

• Minimum of 5 years of experience working with electromechanical hardware systems, robotics, or similar advanced engineering fields
• Strong understanding of hardware failure analysis and troubleshooting, including mechanical, electrical, and sensor integration
• Hands-on experience with robotic systems, including actuators, motors, and sensors, and familiarity with advanced control systems
• Knowledge of electrical and mechanical CAD design, troubleshooting tools, and test equipment
• Proficiency with electrical test equipment (oscilloscopes, multimeters, and signal generators) and mechanical measurement tools (calipers, micrometers, etc.)
• Strong critical thinking and problem-solving skills, with the ability to quickly diagnose issues and provide effective solutions
• Experience with automated manufacturing systems and high-volume hardware production processes is a plus
• Proficient in using software tools such as CAD (SolidWorks, AutoCAD, etc.), and other relevant diagnostic and data collection tools
• Familiarity with high voltage systems and electrical safety standards
• Ability to work collaboratively across Engineering, Manufacturing, and research teams to drive hardware development and resolution of issues

• Test prototype firmware across varying existing and new vehicle platforms
• Troubleshoot Infotainment related firmware issues and develop reproduction steps
• Precisely document test cases improvements and troubleshooting steps in detail
• Execute commands/scripts in Linux terminal to diagnose and gather additional data

• Strong QA and testing philosophy
• Strong problem solving skills
• Familiar with issue tracking software (i.e., JIRA)
• Detail oriented, able to follow step-by-step instructions precisely
• Proficiency in deconstructing and analyzing firmware capabilities from a customer's perspective to identify potential vulnerabilities
• Aspiration to develop software skills with the potential of transitioning into a software-focused role at Tesla

• Full product design responsibility, from concept through production launch and ramp
• Advancing product performance while driving down cost and mass
  
• Developing new technologies, supported with early process development
• Hands-on prototyping
  
• Specification definition (dimensional, functional, performance, manufacturing)
• Meticulous release of 2D part and assembly drawings
• Owning basic testing and analysis; supporting advanced testing and analysis
• Root causing test failures and production problems
• Collaboration with other teams inside Tesla (manufacturing, testing, NPI, supply chain, etc.)
• Close, active supplier relationships

• Bachelor's Degree in Mechanical Engineering, or equivalent experience
• Strong Engineering fundamentals in heat transfer, fluids, mechanics, and electronics
• Desire to own a lot and work hard - we have small teams and fast timelines
• Demonstrated ability to create products: CAD design to hand on prototyping
• Experience with various manufacturing processes such as plastic injection molding, metal stamping, thermoforming, welding/brazing, plating, heat treating, and bonding. Direct machine shop skills a plus
• Experience in designing for high volume assembly, both manual and automated
• Experience defining test plans, designing test setups, and analyzing data
• A detail oriented personality with solid documentation and reporting skills
• Proficiency in CAD modeling. CATIA V5/V6 experience a plus but not mandatory
• Experience with student Formula Vehicle, Solar Car, Hyperloop etc. a plus

You will interface with cross functional teams to identify and define product constraints and identify key change items. You will help to define and drive the development, validation, and implementation of custom manufacturing equipment to various factories around the world. You will communicate and present project status, highlight schedule risk, motivate the team to meet aggressive deadlines, and develop recovery plans in the event of project slip.

• Accountable for creating, maintaining, and communicating schedules and plans for developing and deploying custom manufacturing equipment to meet start of production and ramp
• Drive action with internal and cross functional teams to successfully complete projects within time, budget, and resource constraints
• Track project progress and report effectively on status, blockers, and changes to plan of record with effective communication channels to all stakeholders
• Identify creative and timely solutions to key program challenges
• Track resourcing of projects and drive resource balancing between different program priorities
• Advise and develop systems and best practices for communication and change management
• Complete appropriate documentation and ensure accuracy of data across Tesla systems (Confluence, JIRA, Microsoft SharePoint, Polarion, SolidWorks PDM)

• Bachelor's degree in a relevant field of study, proof of exceptional ability and being hands-on, or equivalent experience
• Minimum 3 years of experience in a manufacturing environment with responsibility for managing change
• Demonstrated experience creating, maintaining, and communicating schedules
• Exemplary verbal and written communication skills
• Highly organized with meticulous attention to detail
• Understanding of design cycle and design problem solving processes
• Exposure to electrical test instruments (DMMs, Oscilloscopes, Power Analyzers, etc.) is a plus