Production Supervisor Battery Cell Electrode jobs at Tesla in United States, Austin

• Program and debug structure text and ladder logic code on multiple PLC controller platforms (B&R Automation Studio, Beckhoff TwinCAT and Siemens TIA Portal

• Develop code that is organized, structured, documented, maintainable and reusable

• Create robust programs and sequences to control complex, multi-station machinery to perform processes such as material pick and place, dispense, fastening, welding, testing and material transport

• Use Python scripting and SQL to interface equipment with Tesla Manufacturing Execution System (MES) and to collect data into production databases

• Create intuitive operator touchscreen interfaces using MappView/TwinCAT HMI and SCADA dashboards screens using Ignition

• Set up and tune servo drives and VFDs for fast and smooth operation (Schneider, B&R, Beckhoff, Siemens, SEW)

• Design and implement control reliable safety systems for safeguarding robots, gantries, conveyors, and other high-volume manufacturing equipment as per codes and standards

• Manage electrical cabinet builds, field wiring, pneumatic and fluid plumbing

• Participate in initial equipment conceptual development and carefully balance product specifications, process requirements, layout complexity, cost, and lead-time limits

• Manage suppliers during specification, design, buyoff and installation of automated manufacturing equipment

• Bachelor’s Degree in Electrical, Mechanical or Mechatronics Engineering, Computer Science or 5+ years’ experience in Control Systems Design and Implementation

• PLC (Siemens, Beckhoff or B&R preferred)

• Human Machine Interface (HMI / GUI – Beckhoff View, WinCC, Ignition)

• Proficiency creating detailed electrical and fluid schematics in CAD (EPLAN preferred)

• Structured Text (IEC 61131-3) programming skills

• Implement the technical definition for global Tesla 4680 Cell Manufacturing in the Austin, TX Gigafactory
• Be a critical technical interface between design, manufacturing engineering, supplier quality, and the factory
• Work with factory teams to drive/implement solutions on the manufacturing floor to include supporting/reviewing deviations, allowance criteria, and engineering trials
• Work with quality systems teams to ensure adoption of best practices across the 4680 network
• Conduct detailed risk assessments at the product and manufacturing level to identify opportunity and drive mitigation of risks and improve yield
• Interface with reliability engineering teams to implement findings from the field, lifetime testing, as well as abuse engineering
• Take a lead role in problem solving efforts when necessary

• Degree in a technical discipline or equivalent experience, with a commensurately advanced level of competency in science/engineering fundamentals
• Proven extensive expertise/experience with lithium-ion cells. This is likely to include at least 5 years but more likely 10+ years of experience dedicated in the field. Due to the breadth of this field, that could include any number of the following areas from an engineering and/or manufacturing perspective: Design (mechanical, chemical); Electrode; Cell Assembly (any format); Formation and Aging; Cell Test (qualification, reliability, abuse, etc.); and Failure Analysis
• Excellent verbal, written, and presentation communication skills and strong interpersonal skills with demonstrated ability to communicate effectively across levels and functions
• Detail oriented, with the ability to effectively handle multiple priorities while meeting tight deadlines under pressure
• Additionally desired but not required experience: hands-on experience building cells; data analytical skills using multiple platforms and languages; experienced background in statistics; working understanding of Quality Systems fundamentals

• Perform Takt time assessments, line balancing acts, value-stream mapping and cause and effect diagrams to identify areas for improvement
• Apply Six Sigma, Kaizen, Lean, value analysis, and value engineering tools to implement continuous improvement practices
• Implement industrial engineering and lean manufacturing practices to deliver the project savings, quality, safety, and productivity improvements required by leadership
• Work with cross-functional teams including process engineering, equipment engineering and maintenance teams to support on-going projects
• Develop and deliver technical training to all production personnel (8D, Kaizen, DMAIC, lean principles)
• Design and optimize manufacturing layout incorporating material flow and headcount allocation
• Work with manufacturing engineers to design and iterate on manufacturing processes
• Perform Basic MOST analysis of process to project cycle times
• Calculate inline and interline buffers to optimize production
• Work with factory simulation/modeling teams to validate line capacities, develop flow paths and aisle sizing for products, raw materials, and work in progress

• Bachelor's Degree in Industrial Engineering, Mechanical Engineering, or equivalent experience
• 2+ years of industrial, manufacturing, or mechanical engineering experience
• 2+ years leading cross-functional teams in a production environment
• Certified Lean/Six Sigma Green Belt
• Knowledge of 5S, lean manufacturing and 6-Sigma principles
• Proven track record of leading successful continuous improvement projects
• Experience mentoring/training engineers. technicians, and shop floor personnel in continuous improvement fundamentals
• Knowledge in OEE, capacity planning, cycle time analysis (Basic MOST) and line balancing
• Experience doing the detailed analysis necessary to make data driven decisions on factory layout design, production line design or warehouse design

• Coordinate design, assembly, install, and commission next generation calendaring, lamination, and slitting equipment
• Closely collaborate with external equipment integrators on custom automation equipment, focusing on optimizing the design, layout, and function of the equipment
• Generate machine qualification checklists and manage to install, commission, and start-up equipment balancing speed and safety
• Drive ramp of new lines by characterizing and improving baseline performance and capability of each system as measured by product quality and tool availability
• Development of the manufacturing process to use the equipment and ensure that all equipment, processes, and methodologies comply with applicable standards, company policy, and all Health and Safety Laws, Acts, Regulations and Codes
• Collaborate with facility, EHS, electrical and design teams for space readiness and site-specific installation plans
• Drive Design for Manufacturability (DFM) and develop specifications for custom automation equipment
• Provide hands on assistance to resolve technical quality issues related to customer complaints, manufacturing, engineering, test methods, equipment, etc.
• Create manufacturing introduction, machine instructions, and deliver training to operations and maintenance technicians to ensure and seamless handover of new equipment

• Degree in Mechanical Engineering, Manufacturing Engineering, or equivalent experience
• 5+ years of hands-on manufacturing engineering experience
• Experience in high volume equipment manufacturing, installation, commissioning, and troubleshooting, as well as extensive project management
• Experience developing automated manufacturing equipment, fixturing, and tooling in 3D (SolidWorks preferred, Catia is also a plus)
• Experience introducing new equipment and new processes into a production environment. Aptitude to learn and incorporate new technologies
• Experience with LOTO and similar safety practices, as well as a drive to ensure your own and other’s safety at work
• Experience documenting processes and procedures for manufacturing, maintenance, quality, etc.
• Excellent communication skills, both verbal and written
• Ability and willingness to travel domestically and internationally (~5%)
• Experience in high volume manufacturing involving one or more of these areas is highly desired: Roll to roll processing, winding/rewinding, calendering/pressing, lamination, web handling, stamping, steel rolling/milling, aerospace/rocket engine hydraulics/mechanics, battery manufacturing (Li-ion, electrode, cathode, anode or other similar chemistries)

• Design, build, develop, integrate, and deploy machine vision, robot guidance, and vision-based process control systems into manufacturing lines
• Participate in initial equipment conceptual development and carefully balance product specifications with process requirements, complexity, lead-time, and cost
• Manage vendor vision systems and adapt them to Tesla standards
• Lead vision system updates, upgrades, and replacements on all equipment in the cell organization
• Train and equip sustaining engineering teams to support vision systems after deployment and in production environments

• Bachelor’s Degree in Electrical Engineering or equivalent experience
• At least 5+ years of relevant professional experience with vision systems and automation
• Proficiency developing vision algorithms with common vision platforms: Cognex VPro, Keyence, SICK, Fanuc, Halcon, Matrox, OpenCV
• Experience specifying the vision system hardware including cameras, lights, lenses, frame grabbers, displacement sensors, laser profilers
• Experience developing vision applications using common languages such as VB, C++, C#, Python
• Experience commissioning vision systems for 2D/3D quality inspection, robot guidance, and process control
• Familiarity with industrial protocols such as Profinet, EthernetIP, EtherCAT
• Familiarity creating design of experiments (DOEs) and test plans for manufacturing or controls processes
• Strong written and spoken English skills

As a Production Supervisor you will have the critical task of managing the priorities, equipment, and people associated with the production line. Your experience in fast-paced production lines where process and equipment development are key features will make you an ideal candidate for this role. You have a passion for employee development and enjoy the process of training and developing both new hires and veteran production staff. You are very hands-on and prefer to be on the production floor and have proven skills in both process and equipment troubleshooting, allowing you to easily adapt to constantly changing production environments.

• Execute on priorities and production plans provided by operations management
  
• Manage, coach, mentor and support up to 35 production associates on shift
  
• Execute and maintain Standardized Manufacturing instructions and Control plans
  
• Support issue resolution including root cause investigation & corrective action tracking
  
• Ensure quality standards are being met throughout the entire production process and support no defects from leaving a station or team area
  
• Generate daily pass downs and quality reports for engineering and operations team
  
• Tesla people leaders are responsible for a variety of Environmental Health and Safety (EHS) assurance functions, including ensuring their teams’ safety training is current, documenting EHS incidents, correcting proactively workplace hazards in the areas, and empowering others to continuously improve operations
  

• Degree preferred or relevant experience
• 3+ years managing or supervising teams of people in a high-volume production environment
  
• Experience in powder handling, mixing, roll winding and conveyance is preferred
• Experience supporting process development and equipment maintenance
• Knowledge of 5S, lean manufacturing or 6-Sigma principles
  
• Must have command of the English language, both written and verbal
  
• Proficient with MS office programs (Word, Excel, PowerPoint, and Project)
  

• Develop process and tool knowledge with deep data analysis to execute OEE improvement/cost reduction opportunities
• Developing and maintaining process documentation, including but not limited to: Manufacturing Instructions, Standard works documents, PFMEA, standard works, and Control Plans
• Utilize SPC data and tools to characterize all equipment processes for process center-lining, operating limits, robustness, and action limits
• Develop and enable data-driven operational and financial decisions through predictive insights and process performance
• Champion continuous improvement projects and standardization to support best in class lean manufacturing systems to maximize yield, capacity, and capability
• Generate and execute business improvement ideas for cost reduction, tool uptime, labor savings, material flow, and safety
• Develop and manage Poke Yoke setup and changes within Manufacturing Execution System (MES), line side visualization to improve productivity
• Perform supporting activities for engineering and manufacturing including 5S and Lean manufacturing activities, material handling improvements, production line configuration, and safety procedures

• Degree in Engineering, Mathematics, or Physical Science or equivalent experience
• 5+ years of experience as a process engineer (process development/improvement, Six Sigma, process troubleshooting, innovation, data analysis, constraint analysis, flow optimization
• Capable of identifying critical process parameters and applying statistics to process measurement and control
• Data collection and analysis experience in a high-volume automated manufacturing environment preferred
• Proven understanding of BOMs, manufacturability, process design, process validation, assembly methods, design reviews, and cost reduction methodologies
• Applied knowledge of analytical tools - MySQL, Python, R, JMP, Minitab, Tableau, Matlab and Ignition software
• Prior experience with EV battery or Electrode manufacturing. Powder mixing, web Calendering, Lamination, Slitting, roll Winding operations will be a plus