Manufacturing Test Engineering jobs at Tesla in United States, Austin

• Program and debug structure text and ladder logic code on multiple PLC controller platforms (B&R Automation Studio, Beckhoff TwinCAT and Siemens TIA Portal

• Develop code that is organized, structured, documented, maintainable and reusable

• Create robust programs and sequences to control complex, multi-station machinery to perform processes such as material pick and place, dispense, fastening, welding, testing and material transport

• Use Python scripting and SQL to interface equipment with Tesla Manufacturing Execution System (MES) and to collect data into production databases

• Create intuitive operator touchscreen interfaces using MappView/TwinCAT HMI and SCADA dashboards screens using Ignition

• Set up and tune servo drives and VFDs for fast and smooth operation (Schneider, B&R, Beckhoff, Siemens, SEW)

• Design and implement control reliable safety systems for safeguarding robots, gantries, conveyors, and other high-volume manufacturing equipment as per codes and standards

• Manage electrical cabinet builds, field wiring, pneumatic and fluid plumbing

• Participate in initial equipment conceptual development and carefully balance product specifications, process requirements, layout complexity, cost, and lead-time limits

• Manage suppliers during specification, design, buyoff and installation of automated manufacturing equipment

• Bachelor’s Degree in Electrical, Mechanical or Mechatronics Engineering, Computer Science or 5+ years’ experience in Control Systems Design and Implementation

• PLC (Siemens, Beckhoff or B&R preferred)

• Human Machine Interface (HMI / GUI – Beckhoff View, WinCC, Ignition)

• Proficiency creating detailed electrical and fluid schematics in CAD (EPLAN preferred)

• Structured Text (IEC 61131-3) programming skills

• Perform Takt time assessments, line balancing acts, value-stream mapping and cause and effect diagrams to identify areas for improvement
• Apply Six Sigma, Kaizen, Lean, value analysis, and value engineering tools to implement continuous improvement practices
• Implement industrial engineering and lean manufacturing practices to deliver the project savings, quality, safety, and productivity improvements required by leadership
• Work with cross-functional teams including process engineering, equipment engineering and maintenance teams to support on-going projects
• Develop and deliver technical training to all production personnel (8D, Kaizen, DMAIC, lean principles)
• Design and optimize manufacturing layout incorporating material flow and headcount allocation
• Work with manufacturing engineers to design and iterate on manufacturing processes
• Perform Basic MOST analysis of process to project cycle times
• Calculate inline and interline buffers to optimize production
• Work with factory simulation/modeling teams to validate line capacities, develop flow paths and aisle sizing for products, raw materials, and work in progress

• Bachelor's Degree in Industrial Engineering, Mechanical Engineering, or equivalent experience
• 2+ years of industrial, manufacturing, or mechanical engineering experience
• 2+ years leading cross-functional teams in a production environment
• Certified Lean/Six Sigma Green Belt
• Knowledge of 5S, lean manufacturing and 6-Sigma principles
• Proven track record of leading successful continuous improvement projects
• Experience mentoring/training engineers. technicians, and shop floor personnel in continuous improvement fundamentals
• Knowledge in OEE, capacity planning, cycle time analysis (Basic MOST) and line balancing
• Experience doing the detailed analysis necessary to make data driven decisions on factory layout design, production line design or warehouse design

• Lead uptime (HW reliability, software faults, maintenance schedules, etc.), and cycle time and FPY improvements on manufacturing test equipment
• Collaborate with Manufacturing Engineering, Process Engineering, Quality Engineering, and Maintenance Engineering to ensure manufacturing test equipment meet and exceed expectations. Understand shortcomings when expectations are not met
• Perform preemptive data analysis and voice of the customer (VOC) discussions to understand challenges with manufacturing test equipment post deployment, and advocate for solutions that align with both equipment and production goals
• Understand engineering first principles of test equipment and have a system level grasp of operations to serve as a key contact for the design team and site operations
• Build and validate test equipment, then deploy to production lines at our contract manufacturers in Mexico, while verifying tester documentation to ensure a seamless handoff to production
• Provide ongoing troubleshooting support for these testers after deployment
• Support equipment troubleshooting and qualification during development and ramp-up of manufacturing equipment
• Domestic travel up to 30%

• Exposure to a wide variety of test and automation systems, production machinery, industrial sensors, data acquisition, safety, and I/O devices (i.e., pogo-pins, pressure transducers, temperature controllers, current and power meters, PLCs, etc.)
• Experience with Linux and Windows operating systems
• Ability to read and understand software code (e.g., Test stand, LabVIEW, Python, Golang, C, C++)
• Experience with CAN bus communications and ability to interpret traces
• Basic proficiency in PLC programming and troubleshooting (e.g., Siemens)
• Effective at summarizing/presenting data in a manner that is easily digestible to various technical and non-technical audiences
• Degree in Electrical Engineering, Computer Science, Computer Engineering, or related field, or equivalent experience

• Generate process flow, failure mode effects analysis, and inspection methodology for new products
• Manage production line qualification procedures and documentation
• Collaborate with design, supplier industrial engineering, quality, and operations
• Provide design-for-manufacturing feedback to shape next-generation high volume products
• Optimize product flow and line efficiency while reducing capex and lead-time

• 5 or more years of relevant experience
• Experience improving production processes using data analysis software (e.g., Minitab, JMP)
• Experience generating process and product quality documentation
• Strong hands-on experience with high-volume and pilot manufacturing
• Proven track record of data driven methodology to solve complex problems
• Bachelor’s Degree in Mechanical or Mechatronics Engineering, or equivalent experience

We are looking for a Sr. Industrial Engineer / Data Engineer (5+ yrs. of experience) that will be focusing on providing automations and data solutions to Industrial and Manufacturing Engineering teams. This position involves designing and creating Data Models, developing Analytics and Reporting solutions. They will be focusing on developing superior and strong internal resources to completely own the data inputs to our future simulation and analytical models.

• Analyze and maintain yield, availability, and cycle time data to identify trends, inefficiencies, and opportunities for optimization
• Develop Model inputs and build Software as necessary to make this available to larger Tesla Team
• Collaborate with various Tesla teams to Build automated data pipelines to collect, process, and analyze real-time yield, availability, and cycle time data from various sources (IoT sensors, MES, PLCs, SCADA systems)
• Use statistical process control (SPC), regression analysis, and time-series forecasting to enhance manufacturing efficiency
• Create interactive dashboards and visualizations in Power BI, Tableau, or Python-based tools for easy monitoring of performance trends
• Own and manage projects from design to production, maintain relationship with stakeholders and collaborate with both business and technical teams to satisfy business needs
• Identify slow-running processes and bottlenecks, troubleshoot problems, research and resolve issues
• Reverse engineer existing projects or products in use and always look for improvements in processes preferably with open-source technologies

• Degree in Data Science, Industrial Engineering, or equivalent experience
• 5+ years of experience in data analysis and modeling within manufacturing environments
• Strong proficiency in Python, SQL, R for data analysis, visualization, and modeling
• Experience with time-series analysis, statistical process control (SPC), and predictive analytics
• Good first principles understanding of Industrial Engineering, OEE concepts
• Excellent problem-solving skills with the ability to work in a fast-paced manufacturing environment
• Excellent communication & collaboration skills with ability to drive data related initiatives with various internal and external stakeholders
• Deep understanding and experience in Discrete Event Simulation modeling, coupled with expertise in predictive modeling using ML algorithms and digital twin technology for process simulation and improvement

• Work with Cathode Engineering, Factory Design, Quality, Operations, and other supporting functions to scope and drive designs for deployment of materials for production equipment
• Develop scope and define parameters for project design and implementation
• Define and drive tasks for to be performed by the cross-functional team
• Drive review and selection of external equipment vendors and integrators for delivery of selected manufacturing project scope
• Coordinate internal and external engineering findings to de-risk plant design and
• Track budget, equipment orders, and change order logs

• Evidence of exceptional ability, including a strong understanding of engineering fundamentals
• 2+ years in manufacturing environment, in a mix of engineering and project roles with experience working on the development of chemical processing is a plus
• Direct experience in planning large capital projects (>$250 M USD) related to chemical processing systems, utility systems and integration of the two
• Ability to work and communicate cross-functionally, including interfacing with suppliers and third-party firms
• Proven ability to Aptitude to learn and incorporate Ability to
• Detail oriented with strong record-keeping and organizational skills

• Collaborate with operations, construction, QA, and facilities engineering teams on commissioning activities and resolving electrical issues
• Provide technical guidance, lessons learned, and feedback on design and construction, focusing on modeling, utility routing, and commissioning checklist updates
• Oversee commissioning and start-up of all electrical systems, from medium to low voltage, ensuring readiness for facility ownership
• Work closely with third-party OEM equipment representatives during commissioning to align on standards and process requirements
• Participate in system handover walks, document and track open issues, and confirm resolution of all outstanding construction and commissioning tasks
• Review and accept turnover documentation, ensuring it meets design and operational requirements for seamless maintenance handover
• Interpret complex electrical schematics for planning conduit and cable scopes, troubleshooting VFDs, switchgear, and motors (120V–25kV), including work at height when necessary

• Minimum 5+ years of experience as an Industrial or Commercial Electrician; facility maintenance experience preferred
• Proficient in using trade tools, meters, and relevant technology to perform tasks effectively
• Skilled in sizing conductors and conduits, with strong knowledge of the NEC Code Book
• Experience with 24VDC to 25kV AC systems; expertise in troubleshooting motor controls, drives, and electronic components
• Ability to interpret electrical prints, schematics, and perform equipment installation and circuit modifications
• Strong interpersonal skills with the ability to engage all management levels, work independently, and collaborate effectively
• Comprehensive understanding of LOTO and NFPA 70E safety requirements

Essential Physcial Demands

• Ability to perform physically demanding work for extended periods of time, up to 12 hours a day
• Ability to stand and walk for up to 12 hours a day, including over varied and uneven terrain
• Frequently and repetitively, lift, push and carry up to 35 lbs., including the ability to carry 20 lbs. up and down stairs
• Frequently and repetitively, bend, lift and reach to install parts
• Stoop, lay, bend, reach, squat, kneel, crouch, twist and crawl for extended periods of time, including up to 12 hours a day
• Climb and maintain balance on ladders, scaffolding or other high structures
• Ability to find issues in a work process and receive safety signals using sight, touch, and hearing
• Wearing Personal Protective Equipment, including but not limited to: hard hat, safety glasses, safety shoes, reflective vest, and adhering to prescribed safety rules and guidelines