Assembly Media Collaterals Development Engineer jobs at Intel in Malaysia

• Develops assembly processes and/or equipment and applies novel concepts for innovative solutions to enable Intel's roadmap of future assembly packaging platform technologies.
• Optimizes and improves the efficiency of manufacturing of packages, developing processes to meet quality, reliability, cost, yield, productivity and manufacturability requirements.
• Develops process and equipment specifications applying principles for design of experiments and data analysis, and documents improvements through white papers.
• Develops and maintains equipment to evaluate silicon and package technologies under simulated field use conditions, such as heat, humidity, temperature cycle, and dynamic forces.
• Ensures manufacturability of physical layout of package design and oversees the cycle of manufactured package processes, procedures and flows.
• Establishes material specifications for contract assemblers and raw material vendors and interfaces with supplier quality and procurement teams to ensure material quality and vendor performance requirements are met through strict adherence to process specifications and existing product qualification methods.
• Develops new techniques and acceleration methods, tools, and quality screens to ensure the early identification of potential problems with packaging quality and reliability.
• Sets reliability requirements to meet customer needs and influences design, material selection and process development to meet those needs, based on fundamental understanding of failure mechanisms.
• Leads efforts towards innovating, problem solving, developing, and continuously improving equipment and processes using experimental design and statistical methods.
• Provides consultation concerning packaging problems and improvements in the packaging process, and responds to customer/client requests or events as they occur.
• Delivers standardization in product qualification, manufacturing quality systems, and methods and continuously engages with packaging technology development and partner engineering groups on process/technology maturity for products towards key risk areas in meeting product milestones.

Minimum Qualifications:

• Possess a Bachelor's or Master's degree in Mechanical Engineering/MaterialEngineering/ElectricalEngineering/Physics related field.
• Minimum 2 year+ of experience in fundamental science and engineering concepts in development to create novel solutions, including strong knowledge of Statistical Process Control (SPC) and/or Design of Experiments (DOE) principles. Experience in analytics and design tools in packaging industry like - AutoCAD, Solidworks, etc)
• Experience working with Engineering drawing and tolerancing analysis, design rules.

Preferred Qualifications:

• Strong mechanical design software experience (SolidWorks, AutoCAD, etc)
• Portfolio of self-completed concept to fabrication project examples Assembly equipment, process, media, and/or collateral experience.
• Technical innovation and deliver results for complex, time critical technical projects.
• Understanding of semiconductor fabrication processes and technology with technical and analytical skills.

Industrial engineers develop metrics to measure equipment and factory capacity and output and to identify equipment and process flow bottlenecks. Conducts studies pertaining to cost control, cost reduction, inventory control, and production record systems.

As an industrial engineer, the primary responsibilities will include, but are not limited to:

• Performs a key role in the integration of the new products, module run rate, and capacity analysis.
• Engages with stakeholders to ensure capacity requirements are correctly mapped according to the product roadmap, pace loading, and build plans.
• Leads inter-disciplinary teams towards the removal of roadblocks to achieve key milestones.
• Coordinates/performs What If analysis (WIF) capacity assessments to identify capacity risks.
• Validates the product performance as part of the factory certification process.
• Carry out in-depth studies of new equipment mechanisms to fully understand the tool capability and identify continuous improvement opportunities
• Leads equipment metric models design, validation method development, and process change ratification
• Sustains Model Of Record (MOR) to ensure actual match with model, able to deep dive into data analysis, drive productivity improvement roadmap
• Provide solutions to a wide range of identified problems, including virtual factory capacity and resource optimization to meet schedules and cost targets.

Minimum qualifications are required to be initially considered for this position:

• Bachelor's degree in industrial engineering, engineering fields, statistics, or business-related fields.

Preferred experience in the following:

• Structured Problem Solving, A3, PDCA cycles. Data processing, analysis, and visualization, including Excel, JMP, SQL Pathfinder, and Power BI.
• Reporting and Data Monitoring.
• Driven capacity and efficiency cost improvement projects.
• Strong English verbal and written communication skills
• Strong analytical skills
• Ability to work effectively independently with minimal direction, and as part of a larger team

Preferred qualifications are in addition to the minimum requirements and are considered a plus factor in identifying top candidates:

• Experience in a manufacturing environment. Familiar with industrial engineering works, factory physics, and flow.
• Demonstrated proficiency in manufacturing capacity management in a dynamic environment.
• Knowledge in capacity planning and capital equipment management.
• Experience in equipment/process engineering and understanding of tools, mechanisms, and machine behaviors.

• Owns critical high volume manufacturing equipment and processes that enable rapid device miniaturization and the mass production of integrated circuits. Conducts tests and measurements of their operations to ensure control over critical dimensions and defectivity of the process line. Recommends and implements modifications for operating the equipment in order to improve production efficiencies, manufacturing techniques and optimizing production output for existing products, to meet safety, quality and cost indicator goals.

• Grows manufacturing capacity to high volumes to demonstrate the technology capability while simultaneously transferring the technology to counterparts in manufacturing sites across the globe.

• Owns execution of maintenance and repair activities for equipment and relevant module of components. Initiates and owns the continuous improvement of equipment and process for key performance indicators (e.g., safety, quality, cost, productivity, defects, and yield) and works with equipment suppliers as required.

• Owns process development line items aligned to high volume process nodes. Participates in the transfer of technology to other sites through training and audit of installation and qualification outcomes to ensure matched processing across sites.

• Owns development and optimization of excursion prevention systems for the equipment and process.

• Owns detection of discrepant material or activities of the equipment and process.

• During factory ramps, owns equipment install/conversion and qualification to ensure tools are installed safely and on schedule, while meeting all quality/matching criteria (from design through Safety Level 1 and Safety Level Supplier milestones, Intel qual and manufacturing readiness processes).

• Must possess a Bachelor or a Master of Science degree in Mechanical, Mechatronics and/or other related majors.

• Have 0-2 years of work experience.

• Strong verbal and written communication skills in English.

• Familiarity with statistical data analysis techniques and scripting background.

• Have scripting knowledge in C++, MATLAB, SQL, Python, Power-BI and other relevant scripting language.

• Demonstrated excellent problem-solving skills.

• Ability to travel and/or relocate to another city or country for training.

• Familiarity with mechanical system, thermodynamic system, thermal heat transfer, material science, semiconductor packaging and testing technologies, process and equipment would be an added advantage.

• Technical knowledge in statistical process control, commonality analysis, design of experiment and failure modes/effects analysis (FMEA).

• Owns critical high volume manufacturing equipment and processes.

• Recommends and implements modifications for operating the equipment in order to improve production efficiencies, manufacturing techniques and optimizing production output for existing products, to meet safety, quality and cost indicator goals.

• Grows manufacturing capacity to high volumes to demonstrate the technology capability while simultaneously transferring the technology to counterparts in manufacturing sites across the globe.

• Owns execution of maintenance and repair activities for equipment and relevant module of components.

• Initiates and owns the continuous improvement of equipment and process for key performance indicators (e.g., safety, quality, cost, productivity, defects, and yield) and works with equipment suppliers as required.

• Owns process development line items aligned to high volume process nodes.

• Participates in the transfer of technology to other sites through training and audit of installation and qualification outcomes to ensure matched processing across sites.

• Owns development and optimization of excursion prevention systems for the equipment and process.

• Owns detection of discrepant material or activities of the equipment and process.

• During factory ramps, owns equipment install/conversion and qualification to ensure tools are installed safely and on schedule, while meeting all quality/matching criteria (from design through Safety Level 1 and Safety Level Supplier milestones, Intel qual and manufacturing readiness processes).

• Minimum qualifications are required to be initially considered for this position.

• Preferred qualifications are in addition to the minimum requirements and are considered a plus factor in identifying top candidates.

Minimum Qualifications:

• Bachelor Degree inEE/Mechanical/Megatronics/Chemical/Physics/Materialand or Science.

• Fresh Graduate are encouraged to apply, minimum 2 years' experience in assembly semiconductor industry will be added advantage.

Coordinates manufacturing startup and Integration requirements. As Manufacturing expert for Manufacturing systems or application related then drives continuous improvement efforts to meet manufacturing health goals, as well as emerging capability needs.

• Bachelor of Electrical Engineering, Mechanical Engineering,Manufacturing Engineering, Computer Science or equivalent with 2+ years of experience.
• Required skillset of Manufacturing related system, shop floor control such as WS modelling, RTD system, ULT and data analysis skill Catalyst, SQL Pathfinder.
• Experience in manufacturing process and operation execution knowledge will be added advantage"

Responsibilities/Expectations:

• Plan/manage NPI activities as a product owner that are directly tied to the development, implementation or upgrade of technology or products for external customers. This role will require cross functional departments and organizations engagement and be the focal point of contact for NPI builds execution to ensure successful new product startup from engineering to High volume manufacturing (HVM).
• Identify tasks, determine dependencies, communicate expectations to team members, obtain task effort and duration estimates, and create/track the project schedule. Constantly track and publish progress of NPI in meeting Performance Against Schedule and meeting CSIs of every key milestone of Recipe Chek-Out, engineering sample, quality sample, Factory Cert and Manufacturing Validation.
• Ensure system setup, process flow, material readiness, and securing capacity for NPI activities/data collection.
• Understanding product challenges and working with technical experts across various groups to provide solutions to a wide range of problems. Drive Design For Manufacturing (DFM) while working on NPI deliverables. Proactively seek for opportunity and work on improvement actions to improve NPI program result delivery and effectiveness.
• Lead investigation of issue hindering progress of NPI deliverable completion until isolating to root cause area with proper alignment of risk mitigation actions, then hand over to the rightful area owners for full resolution. Follow up to ensure problem solved and NPI progressing to meet sample volume delivery ahead of commit with good quality.
• Be able to document all readiness, deliverables, process flow, product build routing, BOM, etc. and own white paper for factory cert qualification

• Candidate should possess a minimum Bachelor's of Science degree in Engineering or an equivalent technical field with at least 3 years of work experience.
• Knowledge in Assembly or Test process, TD transfer methodology, and statistical data analysis is required
• A team player with good English verbal and written communication skills
• Ability to multi-task and equipped with project management and stakeholders management skills
• A Project Management Professional certification is a plus

• Provides tactical and strategic operational support to ensure successful development and ramp of a high volume or technology development fabrication facility.

• Provides technical expertise throughout the product lifecycle, aiding new product introduction (NPI) builds and sustaining or optimizing manufacturing processes.

• Defines and drives the development and implementation of manufacturing decisions, support tools and methodologies and maintains standards for operation sequences and processes.

• Sustains manufacturing activities by defining manufacturing requirements, assessing manufacturing technologies, and developing a manufacturing plan and supply chain to enable it.

• Analyzes current processes to identify areas for improvement and correct process deviations. Inspects the performance of machinery, equipment, and tools to verify their efficiency, and investigates and initiates corrective action of problems and deficiencies.

• Analyzes key factory metrics and drive improvements while providing direction that will improve overall factory performance and identify system enhancements and optimization opportunities and drives the roadmap for implementation.

• Develops, enhances, and troubleshoots factory reporting systems and works with automation groups to develop business systems and processes to monitor factory performance.

• Partners with factory operations management, engineering, and automation stakeholders to understand operational goals, and develop appropriate strategies and tools to design, develop, and scale coordination for all products, and monitor performance.

• Supports Manufacturing Operations Managers and their direct reports in executing output goals.

• Collaborates with businesspartners/stakeholders

• Provides guidance to product, module and supply chain engineering regarding design concepts and specification requirements throughout equipment selection, design, and qualification to best utilize equipment and to ensure it meets all manufacturing requirements.

• Develops and distributes manufacturing documentation in aid of product design, configuration, process and build requirements.

• Defines and drives requirements for Automation station controllers and systems that deliver manufacturing capabilities for key product roadmaps.

• Owns factory support equipment like command center workstations, factory laptops, manufacturing small form factor devices or compute elements (e.g. NUCs) and associated equipment.

• Responsible for defining Factory daily loading plan including key modules conversion strategies and prioritizing meetingweekly/monthly/quarterlydelivery schedule goal with the best Cycle Time and Utilization.

• Escalate and follow-up between external key stakeholders and Shift operations if encountering any issue that potentially impacts delivery to ensure flawless executions.

• Lead functional working groups or participate in task force that supports the internal Factory loading plan to respond any activities impacting Product Health Indicator (PHI)/Model of Record (MOR)/capacity gaps.

• Interface with local start-up team and Virtual Factory (VF) key partners to drive improvement projects that directly impact Manufacturing operations, delivery system and process.

Minimum Qualification

• Bachelors degree, technical and engineering major, Industrial Systems Engineering or Industrial Engineering or Industrial Management are preferred, with at least 2 years of working experience.

• Having working experience in a semiconductor manufacturing environment is a plus.

• Be strong in both verbal and written communication skills in English and stakeholder management skills.

• Good in influencing and being passionate in working with people and resolving issues through constructive confrontation.

• Knowledgeable in structural problem solving methods, data driven mindset.