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Tesla Sr. Manufacturing Engineer Application Booth Ventilation 
United States, California, Fremont 
374981230

Yesterday
What You’ll Do
  • Lead the development of spray booth and ventilation systems from concept to production, optimizing air filtration and simplifying manufacturing processes
  • Conduct advanced research on air handling, filtration, and overspray capture/reclaim systems, ensuring efficiency and compliance with safety regulations and industry standards
  • Perform detailed system analyses using psychometric charts, pressure drop calculations, fan curves, and CFD simulations to optimize airflow patterns
  • Specify and select filtration and cyclone systems to control particulate matter and maintain air quality
  • Oversee equipment and process qualification, developing acceptance criteria and using statistical tools (GR&R, SPC, Cp/Cpk) to verify booth performance
  • Ensure equipment design aligns with DFM, sustainability, and maintainability principles, conducting FMEA, identifying risks, and implementing cost-effective solutions
  • Manage large-scale projects, including creating timing plans, cost breakdowns, and risk assessments, driving corrective actions, and overseeing installation, commissioning, and executive reporting
What You’ll Bring
  • Engineering degree in Manufacturing, Mechanical, Mechatronics, Chemical, or related field with 5+ years in technology-based industries using automated finishing and coating processes, including automotive paint and powder coating
  • Proven expertise in developing, executing, and interpreting Design of Experiments (DOE) to optimize functional and aesthetic coating processes
  • Strong knowledge of hazard area classification, fire and mechanical codes, air filtration and cyclone systems, pressure drop calculations, and ductwork design
  • Proficient in 2D/3D CAD software such as Catia, SolidWorks, Inventor, ProE, and AutoCAD, as well as CFD software including Ansys and Autodesk CFD
  • Skilled in designing mechanical equipment, fixtures, and tooling, interpreting mechanical drawings and electrical schematics, and applying PFMEA, automation industry standards, and safety regulations
  • Proficient with MS Office, Confluence, Jira, Siemens, Allen Bradley PLCs, HMI, and SCADA systems
  • Ability to collaborate with cross-functional teams, apply technical knowledge to solve complex challenges, and support the full lifecycle of coating processes from development to production