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Tesla Sr. Electrical Engineer High Voltage Power Electronics United States, California, Palo Alto 248498108
Yesterday
What You’ll Do What You’ll Bring
- Design, develop, and industrialize high-voltage power converter hardware for automotive and energy applications
- Take ownership of hardware development from initial specifications to design, prototyping, reliability validation, and production
- Capture detailed hardware requirements, build models of power converters, select components, design schematics, perform PCB layouts, and validate prototypes
- Design medium-voltage products, such as grid power conditioning systems
- Collaborate with systems architecture, mechanical, PCB layout, manufacturing, reliability, and firmware engineering teams to design, test, validate, and manufacture power converters
- Design insulation systems at PCBA, subassembly, and cabinet levels, considering dielectric, thermal, viscosity, and structural strength trade-offs for cost-effective mass production
- Use multi-physics design and simulation tools (e.g., Altium/OrCAD, Ansys, CATIA/3DX) to support insulation system design
- Ensure compliance with safety and regulatory requirements for power grid and battery applications
- Contribute to the architecture and modeling of power electronics topologies that improve performance and efficiency
- Degree in Electrical Engineering or equivalent experience
- 4+ years of hands-on experience in designing and industrializing high-voltage power converter products
- Strong understanding of power converter topologies and experience with high-voltage semiconductor selection (IGBTs, Si/SiC/GaN MOSFETs, and Diodes), design of gate drive circuits, and analog/digital sensing
- Familiarity with insulation design and material selection based on dielectric and thermal properties for reliable mass production
- Proficiency in the theory and application of magnetics (inductors, transformers) and capacitors for high-voltage and high-frequency power conversion
- Familiar with schematic capture, circuit simulation tools, and PCB layout techniques for minimal inductance/capacitance and EMC optimization
- Proficiency with basic EE tools (Oscilloscopes, Network Analyzers, Signal Generators) and test automation programming
- Experience with high-frequency transformer insulation system design and high voltage insulated cooling systems
- Understanding of safety compliance for grid and battery applications, including UL and CE requirements
- Knowledge of basic control theory and experience with embedded programming
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