Jobs at Tesla in United States, Buffalo

Lead the development and deployment of cutting-edge assembly and test processes for new manufacturing lines in Buffalo, NY. Driving high-quality and efficient production of power electronics for our cars and energy products. We're looking for a skilled manufacturing engineer who can design, develop, and implement innovative manufacturing processes that meet our high-volume production targets.

• Design and develop cutting-edge manufacturing processes that enable high-volume production of products with improved quality, reduced costs, and increased efficiency
• Deploy manufacturing processes and equipment to high-volume production, through rigorous tool qualification, process documentation, and training
• Ramp processes to meet high-volume production targets including cycle time, availability, yield, quality, and reliability, and driving a culture of continuous improvement
• Apply a range of manufacturing techniques, including fastening, welding, brazing, soldering, adhesive bonding, and other joining methods, and quality assurance methods such as vision inspection, leak testing, and electrical testing, to ensure products excellence
• Lead cross-functional teams to tackle complex problems, using rigorous problem-solving methods, data-driven decision making, and collaborative leadership to drive results

• 2-10 years of experience as a manufacturing engineer or similar, with direct responsibility for developing, deploying, ramping, and optimizing complex assembly processes in automated high-volume production environments
• Experience with lean and six sigma principles, including proficiency in tools such as DMAIC, Root Cause Analysis (RCA), Design of Experiments (DOE), Failure Mode and Effects Analysis (FMEA), Process Capability Analysis (PCA), statistical process control (SPC), and Kaizen
• Proficiency in data querying, analysis, and visualization using tools like MySQL, Python, R, JMP, or Tableau to make data-driven decisions and drive business results.
• Degree in Mechanical Engineering, Industrial Engineering, or a related field, or equivalent experience

• Responsible for the equipment performance and improvement of multiple assigned production processes
• Sustain 24 by 7 production operations through responding to and resolving breakdowns quickly and efficiently to minimize downtime
• Active participant of cross functional teams while taking on improvement projects to assist in improving the factoy and diagnose equipment failures, finds root cause and improve Overall Equipment Effectiveness
• Lead equipment upgrades with a focus on serviceability, reliability and process capability
• Develop and improve equipment validation procedures including calibration and qualification
• Become expert level trainer on all machines in assigned area and be responsible for the level of knowledge of Shift Technicians
• Provide hands-on support to Maintenance team to troubleshoot and resolve extended downtime situations
• Take initiative to create, implement and improve preventative and predictive Maintenance documents and schedules, under the direction of the Maintenance Planner
• Ability to troubleshoot ladder logic to appropriately identify controls issuesProgram ladder logic (Allen-Bradley, Siemens and Beckhoff). Ability to program and teach industrial 6-axis robots (Fanuc) Sequence complex, multi-station machinery for material pick-and-place, dispense, fastening, welding and conveyance applications
• Participate in spare part analysis and inventory development, cost reduction, mprovement working with Spares Department to RMA faulty components and communicate needs to the vendor

• Degree in Mechanical Engineering, Electrical Engineering, Industrial Engineering, Mechatronics, or equivalent experience
• 5+ years of engineering experience in a high volume environment
• Experience with 2D/ 3D modeling software (AUTOCAD and Solidworks/CATIA preferred)
• Vision system (Cognex and Keyence preferred) development & qualification experience
• Experience troubleshooting/teaching Fanuc Robotics
• Experience commissioning and improving Equipment. Have a demonstrated track record of Overall Equipment Effectiveness (OEE) improvement, Preventative and Predictive Maintenance activities
• Experience developing and improving HMI’s and with PLC (Allen Bradley preferred) programming, motion control, safety devices
• Experience coding/debugging and troubleshooting End of Line Test machines
• Good understanding of Computerized Maintenance Management System (CMMS), Safety, Ergonomics, Change Point Management, Spare Parts Management
• Strong problem solving skills and an aptitude for learning systems quickly. Able to utilize structured problem solving techniques such as DMAIC, Ishikawa, Five Why (5W) or Eight Disciplines (8D). Able to resolve high level performance issues into addressable actions

• Troubleshoot equipment/process faults on the module line and help recover, report, and escalate when needed
• Support Engineers in adhoc or planned downtime activities including clear understanding of electrical/mechanical equipment, PLC, troubleshooting, and operation of equipment
• Help create/modify equipment troubleshooting guides and train operation teams when applicable
• Support Engineers in submitting and managing orders including vendor communication, obtaining quotes, on and offsite logistics, PO creation, and asset management
• Audit spares and add/remove items, change minimum quantities, for all equipment in the line

• Degree in Mechnical Engineering, Physics, Electrical Engineering or equivalent experience
• 2+ years of experience in an engineering development environment
• Great engineering drawing skills (CAD)
• Experience with test equipment as well as strong troubleshooting skills
• Ability to command the english language both written and verbal
• Safety oriented – must be able to identify energy sources in order to disable and verify safe through LOTO or other means. Must understand all site hazards and mitigate risk
• Strong interpersonal and communications skills as well as a positive attitude, eagerness to learn, ability to change direction quickly
• Basic level understanding of PLC and ignition preferred

• Own/Lead Mechanical Design – 3D Part/Assembly Design, FEA Analysis & 2D Drawings with Dimensioning & Tolerancing (GD&T) in Solidworks
• Rapid Prototyping – Collaborate with cross functional engineers/teams, internal/external machine shops, internal 3D printing services, as well as third-party vendors to build, test, optimize and validate new parts, systems and/or full line equipment
• Collaborate with safety and ergonomic teams to review equipment/process requirements, compiling equipment risk assessments, and selecting/integrating safety devices into both new & existing manufacturing stations/lines
• Electrical & Controls Experience (Bonus) – Familiar with NACL electrical safety standards (NEC, CEN, etc.), communication/network protocols (TCP, IP, etc.), electrical hardware/wiring/schematic design (EPLAN, AutoCAD), and creating utility metrics for facilities systems (PDPs, compressed air, process water, etc.)
• Demonstrate strong project management skills – Collaborate with a wide variety of cross functional teams onsite (Product Design, Safety, Quality, Process, Production, Packaging, Facilities/Construction) to meet project stakeholder requirements
• Create New Line Make Cases or Existing Line Upgrade proposals by analyzing/creating equipment timing charts to optimize cycle times, balance automation based on calculated payback period (ROI), strategize PC material flow within factory, ensure adequate WIP buffering & production redundancies to ensure production uptime
• Experience with both Product & Manufacturing process failure mode analysis (PFMEA) as well as design failure mode analysis (DFMEA)
• External and Internal Vendor Management – Create RFQ’s in collaboration with procurement team to develop & identify cost effective solutions which are delivered on time.
• Own Root Cause Analysis – Preemptively/Reactively investigate, identify, and solve equipment & process concerns, production ramps, equipment reliability & yield for both new & existing equipment or methods
• Lead factory acceptance testing (FAT) with vendors at offsite locations as well as follow-up site acceptance testing (SAT) on equipment delivered & installed onsite

• Degree in Mechatronics Engineering, Robotics Engineering, Mechanical/Electrical Engineering, or equivalent experience
• 2-5 years’ experience with hands-on manufacturing engineering experience or related field/experience
• Proven proficiency with Solidworks for 3D Part/Assembly Design, 2D Drawings/Schematics, and Quotation + Procurement for Production Intent Parts/Equipment
• Rapid Design & Prototyping, 3D Printing, and first principles thinking to accelerate concept to production intent design
• Demonstrated strength of experience with both manual & automated high-volume manufacturing equipment
• Demonstrated experience initiating, evaluating, leading, and driving equipment design projects to completion
• Demonstrated experience with 8D, Six Sigma and Lean Fundamentals
• Proven leadership/ownership of large capital equipment projects & record of success.
• Evidence of exceptional ability & going beyond the call to action with excellent written and verbal communication skills required
• Display a positive attitude with flexible mindset as well as practice strong work ethic that reflects the mission, philosophy, and goals of Tesla

• Develop and support manufacturing processes from concept through serial production
• Conduct trials, testing, and report results to Engineering
• Assist with factory layout and simulation, including line balancing, capacity modeling, automation, and yield studies
• Support product launches, process validation, and qualification activities
• Oversee installation and commissioning of new lines, ensuring process performance through statistical tools (e.g., GR&R, SPC)
• Coordinate with cross-functional teams, including engineering, project management, and manufacturing reps

• 3+ years related experience in a high-volume manufacturing environment, where automated techniques are utilized in the finishing of consumer products
• Experience working with/developing functional/aesthetic finishing processes (e.g. paint, thermal spray, plating and other metal coatings, etc.)
• Experience in developing, executing and interpreting results of Design of Experiments (DOE)
• New Product Introduction and Manufacturing Operations experience
• Experience using SolidWorks and/or AutoCAD
• Well organized with meticulous attention to detail

• Drive manufacturing teams to achieve established targets for daily going rate and on-time shipments as well as development and continuous improvement of key metrics
• Define shop objectives to meeting business plans, capacity & headcount target, and key performance indicators
  
• Ensure optimal use of resources and adherence to best safety practices
  
• Conduct analysis and prepare reports on projects and process improvements as well as make countermeasures for timely completion of project goals
• Build a strong, motivated team capable of consistently delivering high-quality products against aggressive production targets
  
• Support issue resolution including root cause investigation & an environment of continuous learning and improvement
  
• Ensure consistency in standards and documentation. Monitor for compliance as well as support and manage continuous improvement activities in safety, quality, cost, efficiency, and productivity objectives

• Engineering Degree, experience, 5+ year experience managing teams of people in a high-volume manufacturing setting, or equivalent
• Experience with process improvement methodologies to optimize efficiency and throughput
  
• Ability to work well under pressure, manage competing demands and meet tight deadlines.
  
• In depth understanding of mechanical and standardized processes
  
• Ability to command the english language, both written and verbal
  
• Strong organization skills with meticulous attention to detail
  
• Fluent with common MS Office programs (Word, Excel, PowerPoint)

• Primary responsibility is to keep manufacturing lines running
• Install, support, upgrade, replace, and remediate all IT hardware along manufacturing lines
• Quickly respond to requests and incidents from our customers
• Troubleshoot Hardware, Operating System and software issues
• Troubleshoot Network issues from the client up to the switch and IDF
• Interface with the various manufacturing groups to understand issues
• Interpret how to solve long term needs within the framework of IT MFG and FSS standards

• Minimum of 5 years’ experience within a desktop support or system admin role
• Experience troubleshooting hardware issues and replacing hardware on Windows and Linux machines
• Experience troubleshooting printings, barcode scanners, ip cameras, digital signage
• Experience troubleshooting basic client-side network (DHCP, DNS, Static IP) problems
• Experience working with PLC, Ignition is a plus
• Knowledge of SQL queries and Splunk queries is a plus
• Linux support experience a plus
• Must be available for swing shift, weekends, and on-call support
• Network hardware support experience a plus
• Strong knowledge of Windows OS and Microsoft enterprise environments