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The success of Kuiper depends on the quality, reliability, cost, integration, throughput, and security of the products delivered. It is a fast-paced, dynamic environment. As part of the Kuiper team, you will support resolution of difficult problems that have high impact, and help create a brand new set of launch site processes and standards. To be successful you need to be highly motivated and detail oriented while maintaining the highest standards of execution.The Manufacturing Engineer will author and update work instructions, ensure operations follow system and process requirements, identify and implement process controls, and drive continuous improvements and corrective actions. This individual with work closely with other Launch Operations teams and cross-functional organizations like engineering and quality.The ideal candidate is comfortable in a highly technical, fast-paced, and collaborative setting; is able to interpret technical requirements and turn them into actionable steps; is knowledgeable with assembly and test of flight hardware.Export Control Requirement:
Key job responsibilities
Planning material flow and implementing manufacturing processes for satellite handling and testing operations.Adhere to safety requirements, standards and procedures in all work locations.Final assembly and test of the Kuiper satellites using various ground systems in a clean-room and Electrostatic Discharge (ESD) controlled environment.Verify satellite health using computer-controlled equipment to command and monitor satellite telemetry.Define rigging diagrams and lift operations and the process and validation of commissioning lift equipment.Evaluate and improve takt time of operations.
Author and implement work instructions and standard processes.Resolve anomalies and implement corrective actions.Responsible for maintenance and calibration of mechanical ground equipment and tooling.Perform other duties, as assigned, to ensure an efficient, safe and effective work environment.Able to obtain and maintain licenses, and/or certifications as required by job responsibilities (i.e. forklift, crane, electrical).Able to use pallet jacks and forklifts for hardware movement.Use precision calibrated tools – torque wrenches, micrometers, and calipers.Use electrical test equipment tools -- multi-meters, breakout boxes, and harnesses.Operations will occur primarily on first shift, Monday-Friday but off-shift and weekend work may be required depending on production/launch schedule.A day in the life
The Manufacturing Engineer will have experience in space hardware assembly, integration, and test, with a particular focus on mechanical handling and electrical test systems.
- Bachelor's degree in mechanical engineering, electrical engineering, industrial engineering, physics, material science or other related discipline.
- 2+ years' experience working with space flight hardware in a mechanical integration and test system.
- 1+ years' experience authoring and executing mechanical and test work instructions.
- Experience working with Foreign Object Debris (FOD), ESD sensitive hardware, and in a clean room.
- Experience with forklifts, cranes, rigging, and heavy equipment (including previous certifications).
- Able to obtain and maintain a US Passport & must meet customs entry requirements to include but not limited to: Yellow Fever vaccine and other immunization requirements as recommended by the U.S. Centers for Disease Control and Prevention.
- Ability to pass Kennedy Space Center background check.
- Experience working with interdisciplinary teams to execute product design from concept to production.
- Ability to work effectively in a collaborative team environment.
- Experience with hands-on satellite or other flight-hardware assembly build and integration, rework, repairs, and troubleshooting.
- Experience working with electrically energized systems.
- Experience in a fast-paced processing environment.
- Experience with handling and tracking systems for continuous material flow to manufacturing lines.
- Formal training/certifications in Operational Excellence System (Lean, 5S, Six Sigma, etc.).
- 1+ years' experience defining test and operation requirements.
- Familiar with QTP/ATP, production test methods, and use of data acquisitions and collection systems.
- Familiar with satellite builds and launch operations.
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