דרושים Maintenance Supervisor Remanufacturing ב-Tesla ב-United States, Lathrop

As a Facilities Maintenance Technician, you will be responsible for ensuring the efficient operation and maintenance of industrial facilities equipment. This role involves hands-on work across a wide range of systems, including HVAC, plumbing, electrical and mechanical. You will be expected to perform both preventative and emergency corrective maintenance, diagnose and repair complex systems, and ensure the overall safety and reliability of the facility’s infrastructure. This position offers the opportunity to work in a dynamic environment with diverse responsibilities that keep the facility running smoothly.

• Maintain, operate, diagnose, and repair critical industrial facilities equipment, such as boilers, pumps, chillers, HVAC systems, roof top units (RTUs), large and small rollup doors, air compressors and dryers, cryogenic and chemical systems, ensuring continuous and efficient operation of infrastructure equipment

• Perform thorough preventative and corrective maintenance on various facilities systems to minimize and avoid equipment downtime

• Install, repair, and upgrade infrastructure equipment, including ductwork, piping, and electrical wiring, ensuring all installations meet safety and operational standards

• Conduct regular inspections of mechanical and electrical systems to identify potential issues. Perform necessary repairs to prevent system failures

• Monitor and oversee work performed by self-perform construction and subcontractors, ensuring their work aligns with facility standards and safety protocols

• Support continuous improvement of facility operations by proactively identifying opportunities for enhancing safety, system performance, quality and reliability

• Display positive attitude and practice strong work ethics that reflects the mission, philosophy and goals of Tesla

• A minimum of 10 years of experience in facilities operations and maintenance within an industrial or commercial setting

• Associate’s Degree in Engineering or Technology is a plus. Vocational/Trade Certification and/or relevant military experience are preferred

• Basic proficiency in MS Office Suite specifically Outlook, Excel, Word and PowerPoint

• Ability to read and interpret circuit diagrams, piping, and instrumentation diagrams

• Ability to lift up to 50lbs.

• Demonstrated troubleshooting experience with electrical, Instrument & Controls and/or mechanical facility related systems

• Extensive experience in safety practices and training on OSHA & Emergency Response requirements, fall protection, NFPA 70E and LOTO procedures

• Lead controls commissioning efforts for more than seven different manufacturing lines
• Support and assist maintenance team in troubleshooting difficult breakdowns and chronic equipment failures related to control systems
• Responsible for implementing and managing continuous process optimization including the addition of advanced and conventional technologies to improve quality, productivity and reduce overall waste
• Overall responsibility for controls related activities in the production shop, leading and assisting production and maintenance in all controls related topics and issues
• Uses complex electrical schematics and blueprints to troubleshoot and correct problems
• Develop & maintain proper documentation of all electrical equipment and associated procedures, making updates as required by modifications
• Identify weak areas of the production systems using root cause analysis and first principles thinking and implement effective countermeasures using all available means
• Optimization and improvement of human machine interfaces, SCADA systems and MES interfaces
• Implement and enforce Tesla equipment safety standard into the manufacturing equipment, including periodic checks and qualification inspections
• Understand and program using several different programming styles, including ladder logic, structured text

• Degree in Electrical, Mechatronics, or Mechanical Engineering, or equivalent experience
• Ability to work night shift
• 4 + years of professional controls engineering experience
• 2+ years of advanced PLC programming knowledge on Rockwell, Siemens, Beckhoff or equivalent PLCs in a professional environment
• Experience with commissioning and troubleshooting servo and AC drive control systems
• Fanuc robotics programming skills desired
• HMI programming experience – Ignition and Wonderware
• Understanding of databases and various program languages (MySQL, Python)
• Proven project management experience
• Proficient in working with and creating electrical diagrams and prints

• Create and maintain PFMEAs to determine potential risks in manufacturing process and drive resolution of high-risk issues into process controls
• Establish and maintain Control Plans to assure critical features are controlled and monitored through the assembly/production processes as well as establish criteria for Part Inspection Standards based on product specification and process critical requirements
• Develop and implement Quality Key Points for visual inspection that meets product specifications used by in process inspections and quality audits
• Lead development and improvement efforts of the Quality Management System for the department as well as create schedule for regular audits and inspections to be performed by quality technicians across all product lines
• Review and provide disposition to non-conforming material and perform mechanical and electrical failure analysis on components and assemblies
• Lead and facilitate sorting activity and drive part improvement with suppliers on part non-conformances as well as lead containment activity on non-conforming material by determining appropriate suspect range to quarantine and provide disposition of material
• Track quality performance metrics from technician audits and organize regular reviews with all cross-functional stakeholders; prioritize top issues and drive continuous improvement activities as well as manage and develop team of quality technicians responsible for daily audits and quality improvements

• Degree in Mechanical, Electrical, Mechatronics, or Computer Engineering, or with equivalent experiences
• 7 years of experiences in quality or other disciplines in high volume manufacturing is preferred
• Experience managing a technical team, or other professional leadership experience as well as demonstrated ability to lead cross-functional initiatives and implement changes
• Experience conducting PFMEAs for production processes as well as experience in ISO-9001, QS-9000, ISO/TS/IATF 16949, APQP, PPAP is a plus
• Experience in 6-Sigma is a plus as well as specific training and demonstrated success in applying quality problem solving methods, such as fishbone diagrams and/or 8D, and implementing successful countermeasures
• Strong quantitative and data analysis skills, including process capability analysis, hypothesis testing, DoE, SPC, and similar
• Proficiency in SQL, R, Minitab (or similar) is a plus
• Experience with broad variety of measurement and inspection techniques as well as familiarity reliability test techniques (accelerated life testing) is a plus
• Excellent oral, written and presentation communication skills

• Create and maintain PFMEAs to determine potential risks in manufacturing process and drive resolution of high-risk issues into process controls
• Establish and maintain Control Plans to assure critical features are controlled and monitored through the assembly/production processes as well as establish criteria for Part Inspection Standards based on product specification and process critical requirements
• Develop and implement Quality Key Points for visual inspection that meets product specifications used by in process inspections and quality audits
• Lead development and improvement efforts of the Quality Management System for the department as well as create schedule for regular audits and inspections to be performed by quality technicians across all product lines
• Review and provide disposition to non-conforming material and perform mechanical and electrical failure analysis on components and assemblies
• Lead and facilitate sorting activity and drive part improvement with suppliers on part non-conformances as well as lead containment activity on non-conforming material by determining appropriate suspect range to quarantine and provide disposition of material
• Track quality performance metrics from technician audits and organize regular reviews with all cross-functional stakeholders; prioritize top issues and drive continuous improvement activities as well as manage and develop team of quality technicians responsible for daily audits and quality improvements

• Degree in Engineering (Mechanical, Electrical, Mechatronics, Computer Engineering, etc.) or other technical discipline or 3+ years’ work experience in manufacturing quality
• Experience managing a technical team, or other professional leadership experience as well as demonstrated ability to lead cross-functional initiatives and implement changes
• Experience conducting PFMEAs for production processes as well as experience in ISO-9001, QS-9000, ISO/TS/IATF 16949, APQP, PPAP is a plus
• Experience in 6-Sigma is a plus as well as specific training and demonstrated success in applying quality problem solving methods, such as fishbone diagrams and/or 8D, and implementing successful countermeasures
• Strong quantitative and data analysis skills, including process capability analysis, hypothesis testing, DoE, SPC, and similar
• Proficiency in SQL, R, Minitab (or similar), is a plus
• Experience with broad variety of measurement and inspection techniques as well as familiarity reliability test techniques (accelerated life testing) is a plus
• Excellent oral, written and presentation communication skills

• Develop & maintain Standardized Work Instructions used in production by the production associates
• Support the development of Process Failure Modes Effects Analysis (PFMEA) to identify critical risks in the production processes with the Manufacturing Process Engineers
• Develop training programs and hire plans for production associates
• Support of control plans to assure critical features are controlled through the production process
• Manage production associates and develop the team structures used in the Tesla Factory
• Support issue resolution including root cause investigation & corrective action tracking
• Ensure quality standards are being met throughout the entire production process and support no defects from leaving a station or team area

• Welding experience required and a thorough knowledge of high volume production systems and processes
• Experience managing teams of people in a production environment and hiring in and developing new team members in a production environment
• Experience in new product development and launch activities
• Experience with broad variety of measurement and inspection techniques
• Ability to work with and develop production performance metrics (efficiency, quality, safety, throughput, costs)
• Able to work well under pressure while managing competing demands and tight deadlines
  
• Remain engaged, proactive and positive in tough circumstances, owning assignments and taking full accountability for their success

• Day to day coverage of production line equipment: respond to alarms, breakdowns, and Production requests quickly and efficiently to minimize downtime
• Diagnoses equipment failures, finds root cause and communicates actions taken to the rest of the team
• Become Journeyman Level on all machines in assigned area and be responsible for preventative maintenance, troubleshooting/repair, cleanliness and escalation of assigned equipment
• Uses manufacturing systems effectively (MES, Spares Inventory, Issue Tracking)
• Work with Process and Equipment engineering and other cross functional groups to resolve maintenance issues, improve equipment reliability, review procedures, and minimize equipment downtime
• Recommends countermeasures to prevent repetitive breakdowns Organizes and maintains a high degree of cleanliness in the maintenance area as well as performing spares inventory audits to ensure accuracy
• Follows all aspects of Maintenance Safety protocol (LOTO, 5-S, Arc Flash, etc.), to ensure that the maintenance team operates safely at all times, always leading by example

• Degree in Industrial/Mechanical/Electrical Technology is preferred 3+ years of experience maintaining industrial equipment and automation or technical military experience in lieu of Degree or equivalent experience
• Strong Allen Bradley PLC experience highly desired Fanuc and or Kuka robot experience a plus
• Areas of specialization may include one or more of the following: electrical/electronics, mechanical/machining or automation/PLC/robotics
• Ability to manage workload while contributing to a positive, team oriented work environment
• Skilled at troubleshooting automation, conveyance and electromechanical systems
• Able to read and interpret basic mechanical drawings and electrical schematics
• Must have command of the English language, both written and verbal

Physical Demands

• Ability to perform physically demanding work for extended periods of time, up to 12 hours a day
• Ability to stand and walk for up to 12 hours/day, including over varied and uneven terrain
• Frequently and repetitively, lift, push and carry up to 35 lbs., including the ability to carry 20 lbs. up and down stairs
• Frequently and repetitively, bend, lift and reach to install parts
• Stoop, lay, bend, reach, squat, kneel, crouch, twist and crawl for extended periods of time, including up to 12 hours/day
• Climb and maintain balance on ladders, scaffolding or other high structures
• Ability to find issues in a work process and receive safety signals using sight, touch, and hearing
Wearing Personal Protective Equipment, including but not limited to: safety glasses, safety shoes, bump caps, arm protection, and adhering to prescribed safety rules and guidelines

• Ensure that standard operating procedures and engineering procedures are current, accurate and that all work is done in compliance to ensure maximum quality

• Monitor to ensure that all employees comply with company safety regulations and department safety programs and all company policies and procedures

• Work with employees to resolve complex equipment issues, root cause, countermeasure, and create scheduled preventive maintenance to reduce or eliminate reoccurrence

• Provide a shift-to-shift communication summary to keep all team members working toward the same goals, priorities and expand communication to relevant audiences impacted or to bring awareness

• Maintain ongoing preventive maintenance program to ensure optimum equipment performance and audit data metrics to see where team can improve

• Oversee equipment upgrades, repairs, and projects, coordinating with equipment spare parts team to ensure stock and communication with contracted external vendors for purchasing and onsite support activities

• Provide effective supervision, training and coaching to achieve the metric targets such as equipment availability, mean-time to repair and response, align with production goals and maintain department records, manage attendance/schedules, payroll, people manage; administrate team-growth, organizational changes, employee correction, coaching and disciplinary actions

• Degree in Management, Engineering, or related disciplines or equivalent preferred background considered would involve a minimum of five years in manufacturing maintenance (Industrial, Mechatronics Equipment) and machine operations experience with progressive responsibility or equivalent experience

• Four years or more of industrial maintenance supervisory or similar leadership experience preferred Mechatronics-Electrical and/or Controls Automation, Equipment Test experience environment of high-volume manufacturing

• Strong preventive maintenance development experience, familiarity with reliability centered maintenance principles preferred and project management skills and Lean Manufacturing experience

• Ability to meet deadlines and be accountable for quality, quantity, manage multiple tasks with competing priorities, establish and achieve goals with excellent interpersonal and communication skills

• Able to work a day or night shift schedule, including weekday, weekends, and/or overtime; must be able to change schedule based on business needs given an advance notice is provided

• Good computer skills, experience with Microsoft Office a must, familiarity with CMMS preferred

• Troubleshoot using mechanical and electrical schematics/diagram prints, able to troubleshoot and/or program programmable logic controller (PLC) experience for Allen Bradley or Siemens is preferred

Physical Requirements

• Ability to perform physically demanding work for extended periods of time, up to 12 hours a day
• Ability to stand and walk for up to 12 hours/day, including over varied and uneven terrain
• Frequently and repetitively, lift, push and carry up to 35 lbs., including the ability to carry 20 lbs. up and down stairs
• Frequently and repetitively, bend, lift and reach to install parts
• Stoop, lay, bend, reach, squat, kneel, crouch, twist and crawl for extended periods of time, including up to 12 hours/day
• Climb and maintain balance on ladders, scaffolding or other high structures
• Ability to find issues in a work process and receive safety signals using sight, touch, and hearing
• Wearing Personal Protective Equipment, including but not limited to: safety glasses, safety shoes, bump caps, arm protection, and adhering to prescribed safety rules and guidelines