Johnson Electric Asst Manager - DIE CASTING 

India, Tamil Nadu, Chennai 

833250053

The Assistant Manager – Die Casting will oversee die casting operations, ensuring consistent production output with the highest quality standards. This role requires hands-on expertise in melting furnace operations, high tonnage die casting machines, de-gating processes, robotics integration, and tool lubrication systems. The position involves managing teams, improving processes, and ensuring equipment reliability while meeting safety and productivity targets.

Production Management:

• Plan, Schedule, and execute daily production activities for die casting operations.
• Ensure optimal utilization of melting furnaces, and high tonnage die casting machines.
• Coordinate with planning and stores to ensure material availability.

Process & Equipment Expertise:

• Operate and oversee melting furnace temperature control, metal composition and pouring quality.
• Manage die casting machines for consistent shot quality and cycle time optimization.
• Oversee de-gating operations for efficiency and minimal defects.
• Handle robotic automation for part handling, spraying and de-gating.
• Manage tool lubrication systems to improve die life and product quality.

Quality Assurance:

• Ensure adherence to product specifications and dimensional tolerances.
• Work closely with the Quality team to address defects such as porosity, cold shuts, or shrinkage.
• Implement corrective and preventive actions (CAPA) for process issues.

Maintenance & Troubleshooting:

• Coordinate with the maintenance team for preventive maintenance of machines, furnaces, and robots.
• Troubleshoot mechanical, hydraulic, pneumatic, and automation issues in die casting equipment.
• Maintain die maintenance schedules to ensure availability and reliability.

Continuous Improvement

• Implement Lean Manufacturing, Kaizen, and TPM practices.
• Improve OEE (Overall Equipment Effectiveness) through cycle time reduction and downtime control.
• Optimize tool lubrication and automation cycles for better productivity.

Team management & Training:

• Lead a team of engineers, supervisors, operators, and technicians.
• Train staff on die casting processes, robotic programming basics, and safety practices.
• Monitor shift discipline, performance, and manpower allocation.

Our requirements:

• Graduate in B.E / B.Tech in Mechanical / Production / Metallurgy Engineering.
• 11 – 15 years of experience in die casting production, with at least 3-4 years in a supervisory role.
• Strong knowledge of melting furnaces, high tonnage die casting machines, de-gating processes, robotics, and tool lubrication systems.
• Familiarity with casting defects, metallurgical quality checks, and automation systems.
• Technical Skills:
  • Melting furnace operations and alloy control
  • High tonnage die casting machine handling.
  • Robotic de-gating and spraying systems.
  • Tool lubrication systems and die maintenance.
• Audit & Safety Knowledge:
  • Working knowledge of IATF 16949 standards and audit procedures.
  • Multi – level safety experience including compliance and emergency preparedness.

What we offer:

• Top-industry compensation and benefits package
• A unique opportunity to develop professionally; innovate & create
• Independent and interesting role where you contribute to driving business success
• A truly international work context.