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Tesla Sr. Process Engineer Energy United States, New York, Buffalo 606036437
17.04.2025
What You’ll Do What You’ll Bring
- Implement and optimize process control systems using working knowledge of chemical pretreatment parameters such as pH and conductivity. Minimize surface defects by improving surface preparation process
- Improve operations using working knowledge of powder coating principles, such as application mechanism of electrodeposition
- Develop and modify line layouts, including material flow, waste reduction, and ergonomics, utilizing Lean Manufacturing best practices
- Root Cause analysis of complex systems, and mitigation of failure modes via a systems approach
- Analyze and optimize production processes to ensure safety while maximizing Overall Equipment Effectiveness (OEE) in cost effective means while driving to achieve world-class quality levels
- Lead NCM (non-conforming material) activities, including the documentation and troubleshooting of line fall out
- Utilize structured problem-solving techniques such as DMAIC, Ishikawa, Five Why (5W) and Eight Disciplines (8D)
- Perform supporting activities for engineering and manufacturing including 5S and Lean manufacturing activities, material handling improvements, production line configuration, and safety procedures
- Monitor and reduce process variation using techniques such as Statistical Process Control (SPC) and Measurement Systems Analysis (MSA)
- Create and maintain Manufacturing Instructions, routings, and associated processes. Support 24 by 7 production operations
- Degree in Mechanical Engineering, Chemical Engineering, or equivalent experience
- 6+ years of experience developing and improving high volume processes. At least 2 years where automated methods are utilized in the finishing/coating of consumer products
- Experience with high-volume process equipment and automation including pre-treatment, e-coat equipment, paint/powder application equipment, paint/powder booths, ovens, conveyors & robotics
- Design for Manufacturability experience, Poka Yoke, and elimination of risk with design recommendations
- Background in automated systems (Electronics, Computer Controls, Electromechanical, Fastening, and/or IT Systems) is preferable to support End of Line (EOL) troubleshooting
- Have a demonstrated track record of Overall Equipment Effectiveness improvement activities
- Good understanding of Bill of Materials, Manufacturing Execution System, Specification Management, Change Point Management
- Linux, Tableau, SQL, Ignition, Minitab experience preferred
- Strong ability to work and communicate effectively with team and peers within a manufacturing and engineering organization. This includes excellent communication skills - written and verbal
- Creative capacity for developing new ways to do things better, cheaper, faster in alignment with the Tesla approach to revolutionary product development
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