Drive design, development, commissioning, and ramp of manufacturing equipment including but not limited to complex powder handling and processing systems used in cell electrode manufacturing and qualify them using statistically valid data sets and workflow
Work collaboratively as the equipment expert to ensure production lines run in a safe, efficient manner producing high quality parts
Become owner / subject matter expert to drive equipment-related process improvement including detailed troubleshooting and root cause analysis
Drive manufacturing ramp by characterizing baseline and improving performance of equipment with powder handling and processing systems; ensure manufacturing lines meet OEE goals
Troubleshoot and recover processes using PLC, HMI, or tool management software, and implement changes/improvements
Build training material, maintenance routines, and related documentation for equipment life cycle management
Lead safety and ergonomic improvements to production equipment which meets or exceeds regulations or best practices
Identify equipment critical spare parts and ensure sufficient coverage to prevent extended downtime situations
Develop equipment specifications, process flow and P&ID diagrams. Provide direction and mentorship to third party machine/automation suppliers and/or Tesla internal machine building team; participate in supplier/internal equipment FAT and SAT
Develop and manage FMEA / risk assessments to prioritize process and equipment improvement projects and ensure adequate metrology and controls are in place
What You’ll Bring
Bachelor's in Engineering or equivalent experience in Mechanical, Manufacturing Engineering or another engineering discipline, with 3 to 5 years of relevant experience in a high volume manufacturing environment
Experience in equipment using powder handling and processing systems – feeders, gain/loss in weight hoppers, mixers, material conveyance. Strong hands-on experience with pilot and high-volume manufacturing including practical knowledge of rheology, selection of related hardware and software.
Demonstrated experience solving complex electromechanical and software system issues with limited documentation to debug, build process know-how, and kick off improvement projects
Strong understanding of engineering fundamentals and ability to apply them towards manufacturing process development
Structured thinking and problem solving abilities. Proven through a number of root cause analysis following a data driven approach, statistical software (JMP) a plus
3D CAD design experience in production equipment, creating/validating layouts, tooling drawings, pneumatic and electrical schematics. Experience with PLC programming a plus.
Availability for travel domestic/international as required; knowledge and understanding of Battery Cell technology a plus