דרושים Manager Process Engineering ב-Tesla ב-United States, Austin

• Program and debug structure text and ladder logic code on multiple PLC controller platforms (B&R Automation Studio, Beckhoff TwinCAT and Siemens TIA Portal

• Develop code that is organized, structured, documented, maintainable and reusable

• Create robust programs and sequences to control complex, multi-station machinery to perform processes such as material pick and place, dispense, fastening, welding, testing and material transport

• Use Python scripting and SQL to interface equipment with Tesla Manufacturing Execution System (MES) and to collect data into production databases

• Create intuitive operator touchscreen interfaces using MappView/TwinCAT HMI and SCADA dashboards screens using Ignition

• Set up and tune servo drives and VFDs for fast and smooth operation (Schneider, B&R, Beckhoff, Siemens, SEW)

• Design and implement control reliable safety systems for safeguarding robots, gantries, conveyors, and other high-volume manufacturing equipment as per codes and standards

• Manage electrical cabinet builds, field wiring, pneumatic and fluid plumbing

• Participate in initial equipment conceptual development and carefully balance product specifications, process requirements, layout complexity, cost, and lead-time limits

• Manage suppliers during specification, design, buyoff and installation of automated manufacturing equipment

• Bachelor’s Degree in Electrical, Mechanical or Mechatronics Engineering, Computer Science or 5+ years’ experience in Control Systems Design and Implementation

• PLC (Siemens, Beckhoff or B&R preferred)

• Human Machine Interface (HMI / GUI – Beckhoff View, WinCC, Ignition)

• Proficiency creating detailed electrical and fluid schematics in CAD (EPLAN preferred)

• Structured Text (IEC 61131-3) programming skills

• Apply engineering fundamentals and a broad set of process engineering tools to solve technical problems and create novel detailed designs to address root cause of issue
• Provide process engineering support to operations to help resolve process bottlenecks and other long-standing issues
• Evaluate early stage/ lab scale processes for future production scale applications
• Help develop detailed process designs including the following deliverables:  Scope development and basis of design document development
• Implement and drive completion of management of change for process changes
• Develop a detailed knowledge of multiple stages of the cathode manufacturing process
• Lead root cause analysis efforts for process upsets and provide feedback on how to prevent future upsets
• Utilize process and lab data to provide recommendations on quality improvements for our cathode production process

• Degree in Chemical, Process or Material Science Engineering or equivalent experience
• 2-4+ years of experience in chemical Process Design, Process Improvement or Operations within a high-tech industry such as semiconductor, specialty chemical, solar, battery, etc.
• Experience with powder handling equipment (transport, weighment and mixing experience preferred)
• Ability to participate process hazard evaluations and HAZOP reviews
• Ability to adapt, multi-task and prioritize work in a fast-paced environment with evolving changes in design requirements
• A positive, “do the impossible” attitude and ability to communicate with peers and stakeholders at all levels and engineering disciplines

• Assign responsibilities to manage testing
• Provide coaching and training to technicians on lab safety and operations
• Escalate quality issues to management and quality engineering team
• Lead 5S and efficiency improvement initiatives in the lab
• Communicate with Quality engineers and Tesla Prototyping lab for test methods development and handover
• Provide regular reports & updates to quality team and management
• Coordinate with production, site maintenance, equipment, and chemical vendors for smooth lab operations

• Bachelor's Degree in Chemistry, Chemical Engineering or in a relevant scientific field or equivalent experience
• 4 - 5 years’ experience in a Manufacturing Quality Control environment with ability to wear PPE including PAPR
• 3+ years of leadership experience with a team of 10 or more employees.
• Knowledgeable in quality related specifications and MS office
• Knowledge of ISO 9001, ISO 17025 or IATF 16949 a plus
• Preferred to have knowledge on LIMS, six-sigma, RCA, TQM, or equivalent

• Lead uptime (HW reliability, software faults, maintenance schedules, etc.), and cycle time and FPY improvements on manufacturing test equipment
• Collaborate with Manufacturing Engineering, Process Engineering, Quality Engineering, and Maintenance Engineering to ensure manufacturing test equipment meet and exceed expectations. Understand shortcomings when expectations are not met
• Perform preemptive data analysis and voice of the customer (VOC) discussions to understand challenges with manufacturing test equipment post deployment, and advocate for solutions that align with both equipment and production goals
• Understand engineering first principles of test equipment and have a system level grasp of operations to serve as a key contact for the design team and site operations
• Build and validate test equipment, then deploy to production lines at our contract manufacturers in Mexico, while verifying tester documentation to ensure a seamless handoff to production
• Provide ongoing troubleshooting support for these testers after deployment
• Support equipment troubleshooting and qualification during development and ramp-up of manufacturing equipment
• Domestic travel up to 30%

• Exposure to a wide variety of test and automation systems, production machinery, industrial sensors, data acquisition, safety, and I/O devices (i.e., pogo-pins, pressure transducers, temperature controllers, current and power meters, PLCs, etc.)
• Experience with Linux and Windows operating systems
• Ability to read and understand software code (e.g., Test stand, LabVIEW, Python, Golang, C, C++)
• Experience with CAN bus communications and ability to interpret traces
• Basic proficiency in PLC programming and troubleshooting (e.g., Siemens)
• Effective at summarizing/presenting data in a manner that is easily digestible to various technical and non-technical audiences
• Degree in Electrical Engineering, Computer Science, Computer Engineering, or related field, or equivalent experience

• Design, develop, and implement control systems for facilities, including HVAC, Hydronics, Chemical, and other building systems
• Develop and maintain control system documentation, including schematics, diagrams, and technical specifications
• Troubleshoot and resolve control system issues, including hardware and software problems
• Collaborate with facilities staff, contractors, and other stakeholders to ensure control systems meet operational requirements
• Develop and implement energy efficiency projects and initiatives to reduce energy consumption and costs
• Stay up to date with industry trends, technologies, and best practices in control systems engineering

• Bachelor's Degree in Electrical Engineering or Chemical Engineering or equivalent experience
• Advanced proficiency in programming industrial process including PLCs (Siemens, Allen Bradley) and Human Machine Interface (Ignition, Siemens Comfort Panel)
• Ability to program state machines, data acquisition, and PID control
• Proven ability to design fault-tolerant systems with error handling and recovery
• Proficiency programming and tuning variable frequency drives
• Configuration of controls networks including field bus networks (ProfiNet, Modbus, Ethernet/IP, Safety rated field bus networks), and serial communication (RS-232, Ethernet communications between machine PLCs and database systems)
• Proficiency selecting appropriate circuit protectors, wire and cable, sensors, safety hardware, PLC hardware, remote I/O, VFD and instrumentation
• Advanced proficiency in modern text-based programming languages (Python, Java, C, VB) and database systems (MSSQL, MySQL, Access) is a plus
• Exposure to a wide variety of industrial sensors and equipment (level, temperature, and pressure transducers, current and power meters)

We are looking for a Sr. Industrial Engineer / Data Engineer (5+ yrs. of experience) that will be focusing on providing automations and data solutions to Industrial and Manufacturing Engineering teams. This position involves designing and creating Data Models, developing Analytics and Reporting solutions. They will be focusing on developing superior and strong internal resources to completely own the data inputs to our future simulation and analytical models.

• Analyze and maintain yield, availability, and cycle time data to identify trends, inefficiencies, and opportunities for optimization
• Develop Model inputs and build Software as necessary to make this available to larger Tesla Team
• Collaborate with various Tesla teams to Build automated data pipelines to collect, process, and analyze real-time yield, availability, and cycle time data from various sources (IoT sensors, MES, PLCs, SCADA systems)
• Use statistical process control (SPC), regression analysis, and time-series forecasting to enhance manufacturing efficiency
• Create interactive dashboards and visualizations in Power BI, Tableau, or Python-based tools for easy monitoring of performance trends
• Own and manage projects from design to production, maintain relationship with stakeholders and collaborate with both business and technical teams to satisfy business needs
• Identify slow-running processes and bottlenecks, troubleshoot problems, research and resolve issues
• Reverse engineer existing projects or products in use and always look for improvements in processes preferably with open-source technologies

• Degree in Data Science, Industrial Engineering, or equivalent experience
• 5+ years of experience in data analysis and modeling within manufacturing environments
• Strong proficiency in Python, SQL, R for data analysis, visualization, and modeling
• Experience with time-series analysis, statistical process control (SPC), and predictive analytics
• Good first principles understanding of Industrial Engineering, OEE concepts
• Excellent problem-solving skills with the ability to work in a fast-paced manufacturing environment
• Excellent communication & collaboration skills with ability to drive data related initiatives with various internal and external stakeholders
• Deep understanding and experience in Discrete Event Simulation modeling, coupled with expertise in predictive modeling using ML algorithms and digital twin technology for process simulation and improvement

• Takes ownership of assigned projects, ensuring long-term customer satisfaction, opportunities, and cost savings for Tesla
• Evaluates bidding, material buyouts, and negotiating opportunities for potential and assigned projects
• Maintains effective communication with Tesla personnel, including QC, QA, CX, and Facilities
• Completes project startup procedures, including but not limited to: Making projections, budgeting, and performing job cost entry for materials, labor, equipment, and subcontracts.
• Prepares major purchase orders while following appropriate pricing and scope evaluations.
• Reviews project plans, P&ID’s, single-line diagrams, and loop diagrams to account for all material and hardware
• Manages projects according to Tesla specifications, procedures, and policies

• Bachelor’s degree in Construction Management or equivalent experience
• Excellent verbal and written communication skills
• Effective reasoning and judgment skills
• Proficiency with or ability to learn how to use Primavera, Microsoft Project, Microsoft Suite, accounting software, estimating software, and other required systems and software
• Ability to read and interpret all contract documents, plans, specifications, and requirements
• Ability to work in a fast-paced environment and capitalize on project opportunities
• Knowledge of trade terms, materials, methods, codes, contract and specification language, bidding methods, National Electric Code, electrical engineering fundamentals, purchasing processes, and accounting concepts