JOB SUMMARY |
This position supports the production Engineer to achieve the established objectives / KPIs |
Essential Duties and Responsibilities
- Operate Injection molding machine & ancillary equipment’s, Mold unloading & loading, Process trouble shooting according to SOI.
- Executing production plan
- Trained in how to operate the machine, daily routine maintenance
- Supporting and building technical documentation for shop floor
- Coordinate with PM team for machine maintenance activities
- Ensure 5S in line
- Perform line clearance, start-up verification and routine self-checks according to SOI. Operate Data metabarcoding to SOI
- Record Batch card, production and quality data and comply to GDP as required by the company.
- Molding Operations
- Ability to execute Startup and shutdown procedures
- Ability to do change over
- Ability to see & change settings (parameters) in HMI
- Identify machine guarding
- Ability operate machine
- Storage and handling of materials
- Cross check the production details in operator logbook and handover to Team leader
- Attend & solve break down
The job holder is aware of his/her special responsibility for quality and conducts his/her activities in accordance with the Company quality policy at all times.
- Can identify injection molding quality defects
- Ability to perform online checks
- Ability to perform identification of molding defects & visual checks
- Ability to participate in quality improvement process
- Ability to analyze and adjust the machinery, equipment, and materials to address quality issues
- Understand the requirements of cGMP standards as required by the company
- Ensure good 5S and Housekeeping are maintained at all time in the work areas.
- Practice good hygiene in shop floor
- Practice & Implement 5S in shop floor
- Solve problems effecting 5S & hygiene
- Ensure that products conform to the requirements of our customers and meet full customer Satisfaction
- Ensure products that are cost effective without prejudice to the required standard of performance, reliability and quality
- Adhering to the processes and procedures that apply to quality
- Ensure that all operations in your area of responsibilities are comply with GMP ISO 9001: 2015 & ISO 15378:2017.
The job holder of all relevant SOPs as per Company as they are related to the position covered by this Job Description.
The job holder is aware of his/her special responsibility towards health and safety in accordance with the company’s safety policy at all times.
- Implementation of minimum safety behavior
- Understand the accident reporting procedures
- Maintain safe work area
- Fulfils all key processes tagging machine (LOTO)
- Implementation of usage of PPE’s in Shop floor
- Understand and design machine guards
- Identify and find out how to deal with unsafe conditions
- Support the investigation of accidents and labor protection
- Ensure all safety features are checked and tested according to the requirements before starting the operation
- Promptly report any malfunction safety features to the Superior immediately for corrective action.
- Work safely by not causing unsafe conditions or doing unsafe acts
- Adhering to the processes and procedures that apply to Health and Safety conformance.
Support and contribute actively in Lean sigma programs and activities towards delivery of the set target.
- Take initiatives to reduce waste by switching off the machinery if it is not operating for a prolong period (eg. Weekend / public holiday etc), switch of the lights and air conditioning if not required etc.
- Support Lean initiatives and actively participate in waste reduction and quality/productivity improvement.
- Perform all other responsibilities/tasks as required by superior and management.
- Data mining and information to identify and measure potential improvements.
- Conduct a review of continuous improvement to get the action and the best opportunities for improvement
- Share ideas, knowledge and practices to improve processes and solve problems.
- Ensure continuous improvement process to support the goals of quality and safety.