דרושים Field Reliability Engineering Technician ב-Tesla ב-United States, Fremont

This role is highly engaging, and you will also be working on one of our most exciting products. You will collaborate with cross-functional engineering teams to understand emerging designs and architectures. You will be responsible for identifying risks associated with these architectures. You will identify appropriate stresses that our products must pass and create test plans, which will be used to assess the reliability of our products. You will provide reliability analyses and suggestions to improve the reliability of our products.

• Apply solid knowledge of reliability methods and electro-mechanical chassis, suspension, and steering systems to design accelerated test plans for design validation, burn-in testing, environmental stress screening (ESS), ongoing reliability testing (ORT), and demonstration of reliability growth
• Analyze field usage and environmental conditions to optimize requirement setting and test methods
• Facilitate and lead design FMEA sessions to assess product risks, determine validation test plans and drive reliable design choices
• Work with manufacturing quality, service engineering, supplier quality and design teams to identify root causes and drive resolution for failures originating in testing and in the field
• Generate process validation test plans to implement at suppliers, and drive root cause corrective action with suppliers to resolve production process issues
• Provide reliability design guidelines and apply reliability lessons learned to enable continuous improvement

• Degree in Mechanical Engineering or equivalent experience
• 2+ years of experience working on electro-mechanical systems (including relevant internship or academic lab work experience)
• In-depth understanding of chassis systems and high-level understanding of other vehicle systems like body, exteriors, and closures
• Experience with burn-in testing, Environmental Stress Screening (ESS), Ongoing Reliability Testing (ORT).
• Understanding of Highly Accelerated testing methods and governing equations for different types of acceleration models
• Experience with developing reliability guidelines and inventing novel ways of reliability testing
• Working knowledge of reliability statistics including Weibull analysis, and experience with statistical software such as JMP, Minitab, etc.
• Working knowledge of failure analysis techniques such as optical microscopy, SEM, CSAM, X-ray, cross-sectioning and EDX
• Self-driven and focused individual with a proven ability to manage parallel tasks effectively, with a desire to work in a fast-paced environment
• Proven ability to remain engaged, proactive, and positive in tough circumstances

• Demonstrates an aptitude towards learning Engineering Test Standards with a safety-first attitude
• Motivated to work in a high-paced, dynamic environment
• Willingness to learn new and innovative technologies
• Organizing and maintaining lab equipment, parts, and tools
• Support communal operations and oversight of environmental chamber logistics
• Support other technicians on test setup, inspection, and end of test wrap up
• Assembly and disassembly of test fixtures and equipment
• Organizing parts by using fork-lifts and other equipment, as well as become the technical expert and owner for shipping and logistics
• Support wiring harness fabrication, including soldering, crimping, and following wiring diagrams
• Assist in the battery discharging and scrapping process

• Ability to follow technician/engineer instructions to operate charging equipment, basic hand tools, test equipment, and data acquisition systems used for data collection
• Able to identify and assess potential electrical hazards or risks to ensure a safe working environment
• Establish and maintain cooperative working relationships with those contacted in the course of work, including the public
• Able and willing to lift at least 50 lbs.
• Comfortable working in an industrial environment (90% indoor)
• Track record of using hand tools to perform basic shop operations
• Work with a collaborative attitude and team spirit
• Effectively handle multiple priorities, organize workload, and meet deadlines
• Basic high voltage training or demonstrated working knowledge of high voltage DC systems, high voltage battery packs, and associated safety protocols

In the Abuse Testing & Engineering group, we push energy storage and power electronics to their limits and beyond using specialized equipment to apply electrical, mechanical, and thermal stresses. Our goal is to provide rapid feedback to inform designs early in development, by understanding how robust systems perform under abusive conditions. We accommodate external regulations but have a strong focus on internal requirements and test to failure. Every Tesla battery product comes through our lab, both vehicles and energy storage. Our environment is fast-paced and incredibly exciting.

We are looking for an Engineer to test a variety of electrically abusive scenarios for power electronics and battery systems across both vehicle and energy products. In this role, you would collaborate with “Pack” and Electronics Design Engineers to design subscale and full-scale tests that meet our requirements, as small as a single cell and as large as an entire product. You would own the testing, through planning and execution (with technician support), results summary and shared decision-making with design teams, resulting in products with world-class safety performance.

• Engage electronics and battery pack teams to understand and prioritize test needs
• Create test plans and execute tests such as FET shoot-through, overvoltage, overcurrent, arc flash, electrical joints failure, or conductive fluid exposure
• Develop sub-pack-scale tests to study novel failure modes with higher fidelity
• Develop any new test equipment needed to conduct tests
• Anticipate and mitigate test execution hazards
• Share results and maintain documentation to be easily referenced by other teams
• Recreate field incidents and suggest countermeasures

• Degree in Mechanical, Electrical, Applied Physics Engineering or equivalent experience
• 5+ years’ experience in physically applied engineering (lab testing, development, hobby or school projects)
• Must be hands-on (wiring, prototyping, troubleshooting, instrumentation)
• Enjoys working in cross-functional groups and leading technicians
• Able to plan many concurrent activities in a fast-paced, rapidly changing environment
• Up to 20% travel
• Bonus: experience with CAN bus, battery management systems, Python, National Instruments data acquisition hardware / LabVIEW, CAD, oscilloscopes and related high voltage probes, or similar

International Students: If your work authorization is through CPT, please consult your school on your ability to work 40 hours per week before applying. You must be able to work 40 hours per week on-site. Many students will be limited to part-time during the academic year.

• Manage cross-functional programs from end-to-end, covering a range of areas across vehicle engineering; coordinating with vehicle, hardware and firmware teams. Scope of projects range from complete new product programs to very specific advanced technology development projects
• Lead multiple advanced technology development projects to inform future vehicle design; coordinate engineering teams for technical deep-dives and global supply managers for cost analysis
• Demonstrate critical thinking by making data driven decisions that advance the critical pieces of technology to Tesla’s mission
• Develop and manage project plans and ensure on-time delivery with aggressive timelines
• Define and drive the schedule for upcoming new project launches, new technology development milestones and sustaining programs
• Constantly work to evolve our processes and systems towards increasing precision and dependability, while still maintaining the agility that has gotten Tesla to where we are now
• Master documentation to track ongoing status of projects and issues ensuring that they are completed in a timely manner

• Currently pursuing a Computer Science, Computer Engineering or a related field of study with a graduation date between 2025 - 2026
• Must be able to relocate and work on site in Fremont, CA
• Experience in fast paced environment with exposure to end-to-end product deployment — from concept through development and successful launch
• Strong usage of project management tools such as JIRA, confluence, MS tool suite, Tableau
• Full-stack web development skills in Django, React, and Python preferred
• Experience with mechatronics/robotics/vision systems preferred
• Excellent organization and delegation skills with ability to own the product roadmap and schedule with a track record of delivering projects on-time
• Experience within manufacturing and supply chain is a plus

• Work with automation software, databases, virtual machines, and other applications that enable manufacturing in our various factories

• Monitor availability taking holistic view of system health

• Measure and optimize system performance

• Provide operational support and engineering for several large-scale distributed software applications

• Design and implement automation for managing the deployment and upgrades of large-scale manufacturing software applications

• Define Disaster Recovery and Business Continuity plans for the various software deployments

• Improve observability of industrial automation software through metrics, logging, tracing, and alerting

• Design infrastructure, systems and application architecture

• Inspection/verification of in-process Tesla built material
• Manage nonconforming material through the MRB process to ensure that nonconforming material is identified, appropriately dispositioned, tracked, and reported
• Root cause investigation/resolution of daily quality issues
• Troubleshooting Failure Analysis
• Provide data input and output reports to assist in quality improvement activities
• Coordinate calibration activities, working with outside vendor to ensure that all test and measurement equipment is calibrated prior to use on the manufacturing floor
• Provide mechanical measurement support to identify or solve potential material issues

• 3 - 5 years’ experience in a Manufacturing Quality Control environment
• Knowledge of ISO 9001:2000 or TS16924 a plus
• Ability to read and interpret basic mechanical drawings
• Versed on Microsoft office
• Must have command of the English language, both written and verbal

• Support Product Managers directly on all core and critical team efforts. Candidates are expected to own and drive multiple independent and collaborative efforts to completion
• Support workstreams such as next-generation product spec and offering definition, new-market entry, service and maintenance topics, and more
• Perform market and customer research, present tradeoffs and opportunities, and drive conclusive decisions with key technical and commercial stakeholders
• Support the launch readiness of new products and offerings, by leading internal workstreams and creating and delivering collateral and training

• Currently pursuing a Degree in Engineering or a related field of study with a graduation date between December 2025-May 2026
• Experience in cross-functional work spanning technical, financial, operational, and a strong desire to develop a deep understanding of customer and market requirements
• Previous experience in product management is not required, a strong academic understanding of technical topics and an interest in operations/finance/strategy is required
• Excellent organization, communication, and documentation skills